Focus On Conveyors
Modern features a sampling of products in the conveyor market.
By staff -- Modern Materials Handling, 4/1/2009
Modular, expandable conveyor system
Offering improved carton control, quiet operation and low energy consumption, the modular conveyor system increases operational flexibility due to scalability and easy configuration changes. Conveyor modules are built on a universal side channel and include roller or belted straight sections, curves, inclines/declines, right angle transfers and steerable wheel diverters. The modules use common components so unique parts are minimized for easy maintenance. The system can also be retrofitted into an existing conveyor system. Configuration options include motorized rollers, standard AC drives or variable frequency drives. Dematic, 877-725-7500, www.dematic.us.
Motorized roller conveyor
The MR200 motorized roller conveyor provides 24-volt motorized rollers, zero-contact accumulation and a control module for straight-forward programming without additional tools. The system includes pre-programmed zone control options with an on-conveyor zero-contact and zero-pressure accumulation logic control that can be changed using simple switch settings. For additional customization, a zone director performs higher-level control actions with a built-in zone control. The conveyor features run-on-demand logic and all-electric configuration to increase energy savings. Integral wiring and hardware LED status indicators simplify diagnostics and troubleshooting. FKI Logistex, 877-935-4564, www.fkilogistex.com.
Dual zone accumulation
To control product flow and optimize throughput while reducing product damage, the IntelliQ dual-zone, minimal pressure accumulation conveyor sends signals to preceding zones when a product is stopped to prevent items from touching. The conveyor requires only two sensors and one control module in a 12-foot intermediate section for a reduction in energy usage, installation costs and maintenance. The unit is DIP-switch configurable, and line pressure accumulation density and throughput rate can be controlled. Intelligrated, 513-701-7300, www.intelligrated.com.
Powered rollers run quietly
Offering non-contact, zero-pressure accumulation, the 24-volt powered roller conveyor is quiet, safe and requires little maintenance. Configurable with a variety of components, curves, merges, transfers, inclines and declines, the system is modular and flexible. The conveyor operates at 65 decibels or lower—comparable to ambient office noise. Other features include run-on-demand functionality, enabling products to advance through a zone when sensed. Once the zone is cleared, the conveyor deactivates the zones not in use to generate energy savings of 20% to 40% over conventional conveyors. Precision zone control eliminates accumulation back pressures that cause product misalignment leading to jams and product or equipment damage. HK Systems, 800-424-7365, www.hksystems.com.
3D unstacking, singulation
The three-dimensional Accord unstacker singulator arranges polybags, flats, packets and cartons into a single-file stream. Capable of singulating more than 100 items per minute, the unit is ideal for applications that require products to be single-file and gapped prior to the downstream automated induction line systems. The system is 50 feet long and has a built-in recirculation line to maximize item singulation. Completely automated, the unit requires no manual intervention. Cinetic Sorting, 502-636-1414, www.sorting.com.
Pop-up roller transfer conveyor
Generating seamless, 90-degree sortation, the ProSort MRT medium roller transfer conveyor incorporates multiple narrow belts to transport items. Right-angle pop-up rollers between the belts transfer items off the unit. Ideal for handling and transferring medium-sized objects, the conveyor handles packages as small as 8 x 6 inches wide and as long as 28 inches. It can move packages weighing up to 75 pounds. Useful for two-sided transfer of items, products can be transferred off either side of the conveyor to other right angle conveyors, workstations, packing operations, ticketing stations or shipping departments. Hytrol Conveyor Company, 870-935-3700, www.hytrol.com.
Belt-driven conveyor offers 3 on-the-fly configurations
The belt-driven live-roller narrow belt conveyor is configurable with push button controls that set logic modules in the field for zero-pressure contact accumulation, non-contact accumulation and transportation conveyor using the same frame and drive components. This versatility reduces the cost of equipment, installation as well as ownership. A single drive powers up to four curves and spurs off either end of the conveyor. Other features include curves that accumulate product, true-taper rollers with close-pack roller centers and direct drive belts with 97% efficient gear motors. The standard frame includes a built-in guardrail configuration. TGW-Ermanco, 231-798-4547, www.tgw-ermanco.com.
Belt curve system
For complex applications with continuous, high-speed operations and limited space, the CurveTrack belt curve system is ideal for loading and unloading loose cargo. Features include a guidance system for precise belt movement. Belt changeover can be accomplished quickly and efficiently with minimal tools to reduce downtime. A lightweight extruded aluminum profile ensures low noise levels. Mounting options include side guards and flow control sensors. Caljan Rite-Hite US, 800-338-1751, www.caljanritehiteus.com.
Handle 100 cases per minute
With the ability to reach conveyor speeds of 350 feet per minute and sortation rates of 100 cases per minute and higher, the multi-belt sorter is fast and accurate. Offered in three widths—18, 25 and 32 inches—the conveyor sorts cartons weighing up to 75 pounds each. Employing multiple small belts, the sorter efficiently transports products over their surface. Each belt includes an individual spring take-up, creating proper tensioning across all the belts. Roll formed belt tracks use ABEC-1 precision bearings to reduce belt pull for longer belt life, quieter operation and a reduction in necessary horsepower. Automotion, 708-229-3700, www.automotionconveyors.com.
Continuous vertical lift conveys in a Z-pattern
The Model 180 continuous vertical lift accepts loads horizontally, conveys them vertically, and discharges them horizontally in a Z pattern. The unit runs in a single vertical direction—up or down—or can be configured to be reversible on-demand. The chain-driven system offers 6,000 pound unit load capacity and with chain speeds up to 120 feet per minute it can deliver up to 35 loads per minute. Fully automatic, the unit lifts loads to heights over 100 feet with a lift platform using a synchronized powered conveyor that loads and unloads items to any compatible conveyor system. No operator intervention is required, except for routine maintenance. TKF, 513-241-5910, www.tkf.com.
Motor controller with fault indicator light
For easier fault recognition and a shorter commissioning phase, a new motor controller with fault indicator light is now included on each of the supplier’s conveyor systems. By placing an indicator light on each conveyor, operators can quickly and easily locate a problem area in the conveyor line. Each conveyor can be reset at the motor controller once the fault has been cleared. With this new configuration, motor controllers located on each conveyor are linked in a chain to each other, instead of linking each one to a centralized controls box. This reduces the cabling needed and the time required for installation. Westfalia Technologies, 800-673-2522, www.WestfaliaUSA.com.
Powered drive curve component
Featuring power transmission over the total width of the unit and powered by a non-skid drive drum, the belt curve conveyor component has a high load capability and very low noise levels, even at high speeds up to 13 feet per second. The curve offers low height, as well as low maintenance and service costs. Belts can be quickly replaced, while t-slots in the aluminum profiles allow for easy attachment of leg supports, ceiling hangers and sensors. The technology may be incorporated in either incline or decline versions, up to multi-level spiral curves. Axmann Conveying Systems, 812-284-9285, www.axmannusa.com.
High-volume industrial bar code imager
Ideal for high-volume mobile industrial applications at short and long range reading distances, the PowerScan PBT1700 handheld linear imager features an ergonomic, robust IP65-rated enclosure. The scanner provides visual confirmation of a good read for use in noisy environments. An over-molded case covers likely drop points, prevents the scanner from slipping off counters and resists multiple drops, strong shocks and repetitive tumbles. The decoder reads up to 390 scans per second and decodes hard-to-read, poorly printed and damaged bar codes. For complete coverage of at least two 8-hour shifts, a replaceable Li-ION battery scans more than 22,000 transactions in 16 hours. Datalogic Scanning, 800-695-5700, www.scanning.datalogic.com.
Industrial fan with heavy-duty gearbox
The Powerfoil X industrial fan features a heavy-duty NitroSeal Drive gearbox to accommodate load requirements. Precision gearing provides low friction between gear teeth for reduced heat and 50% less backlash than a standard gearbox. The drive is filled with nitrogen and hermetically sealed to ensure zero moisture, contamination and maintenance. Onboard controls in a weather-resistant enclosure are pre-wired to the motor, eliminating special wiring and reducing installation costs. For floor-level control of multiple fans, a lightweight, wall-mounted keypad connected to a standard junction box is included. Big Ass Fans, 877-244-3267, www.bigassfans.com.
Portable safety barrier stops 200 pounds of force
To separate and define large work areas, long walkways and interior loading docks, or to protect openings in the floor, the SpanGuard safety barrier stops 200 pounds of force with minimal deflection. It provides a 48-inch high visual barrier and is offered in 30- or 60-foot spans connected between two steel mounting posts. Easy to operate, one person can position or remove the barrier in less than 2 minutes. For opening widths less than the available spans, excess curtain can be stored in the storage cylinder. Constructed of black PVC-coated vinyl mesh, the barrier has two 4-inch high black and yellow polyester straps and fiberglass rods on 10 foot centerlines. Rite-Hite, 800-456-0600, www.ritehitedg.com.
High-capacity lift truck offers two engine choices
Offered in 8,000 to 11,000 pound capacities, the Platinum GO4 lift truck series may be specified with one of two engine choices: a TB45 LP/dual fuel or TD42 diesel-powered model. Both six-cylinder, in-line engines deliver high torque while maintaining fuel economy and cleaner exhaust emissions. Features include engine and transmission protection systems that reduce truck speed if excess heat or low oil pressure are detected, and PIN access to prevent unauthorized use. To protect employees in surrounding areas, an adjustable maximum travel speed setting is included. Nissan Forklift, 815-568-0061, www.nissanforklift.com.
Drum motor saves energy, reduces carbon footprint
The high-performance, 8.5-inch diameter 220 series drum motor for belt conveyors is offered in two versions to handle medium and heavy unit load applications. An internal gearing system operates at 97% efficiency and uses less power than conventional drives. When fully loaded, the motor uses 32% less power than equivalent gear motor drives, reducing energy costs and carbon footprint. Motor, gearbox and bearings are enclosed in a steel shell for use in harsh environments. The unit is IP66/67 food grade approved. Interroll, 800-830-9680, www.interroll.us.
Split pallet rack beam permits easy order picking
For easy access of hard-to-reach cartons on lower shelf levels, the Ergo Beam structural steel pallet rack creates an opening between pallet locations through which an order-picker can enter and comfortably reach rear cartons. The racking reduces product damage and worker injuries by splitting the front shelf beam into two separate curved beams that attach to the rear horizontal beam. Intended for use with 48 x 40 inch pallets, the structure is offered in three options: curved beam with the channel flange facing inward or outward, and a model that protects bar code labels and anchor bolts from damage. Standard pallet supports accommodate the system. Frazier Industrial, 800-614-4162, www.frazier.com.
Platform vehicle for overhead maintenance
The MPV maintenance platform vehicle provides flexible operation, comfort and stability for overhead maintenance and repair at elevations up to 371 inches. Features include an enclosed operator platform that allows travel at its fully elevated height. An embedded system regulates speed relative to elevated height at a speed of 1 to 6.5 miles per hour when fully elevated. Ideal for very narrow aisles, the truck is perfect for maintaining light fixtures. It includes a 750-pound capacity platform with ample room for the operator, tools and supplies. A lock on the entrance gate ensures the gate is closed before the vehicle will operate. Raymond, 800-235-7200, www.raymondcorp.com.
LED lamps save energy at the loading dock
To save energy and costs without sacrificing light output at the loading dock, E-Saver LED lamps provide maximum illumination throughout the truck trailer with an extra long life expectancy for a rapid return on investment. The lamps include a PAR38 base that fits into most existing dock light housings. Using only 27 watts, the LED bulbs reduce energy costs by 80% compared to traditional 150 watt incandescent bulbs. They also have a 50,000 hour lamp life for utility, maintenance and replacement cost savings. Durable, the lamps withstand impacts at the dock and remain cool to the touch. APS Resource, 262-518-1000, www.apsresource.com.
Mobile device offers real-time access to voice, data
For mobile workers, the MC55 enterprise digital assistant combines a cell phone, two-way radio, bar code scanner, digital camera and mobile computer into one compact and lightweight unit. The device improves productivity, response times and customer service by bringing business-critical voice, data and applications to the point of activity. Featuring a 3.5-inch display, it supports the GSM/GPRS/EDGE standard for wireless wide-area networks and has an integrated GPS. It is offered in two models and multiple configurations. Motorola, 866-416-8545, www.motorola.com/mc55.
High capacity storage and retrieval
The MaxTriever mini-load storage and retrieval machine efficiently handles totes, cartons, boxes and other items. Generating high capacity and high speed throughput, the single mast crane operates in cold storage, coolers and ambient warehouse temperatures. A hoist carriage and guidance system allow for tight positioning tolerances, while fast performance is achieved with both horizontal and vertical drives. Offered in single and double deep configurations, the system may be built up to 60 feet high. For easy maintenance and reliability, the system is constructed of standardized subsystems. Diamond Phoenix, 888-233-6796, www.diamondphoenix.com.
Economic lift tables
Featuring a robust design that complies with ANSI codes, E-Series economy lift tables include a platform-centering device that triples the life. Wide, large diameter wheels and roller pins add to the increased usable life. It plugs into any 110V, 15-amp outlet for easy installation. To reduce noise, the table includes a four-pole, 1,725 rpm motor. A safety leg is built into the unit for stabilizing during maintenance. Advance Lifts, 800-843-3625, www.advancelifts.com.
Biodegradable void fill air cushions
Made of 100% recyclable material, CELL-O void fill air cushions can be reused indefinitely and will biodegrade completely within 9 to 60 months when thrown away. The bags eliminate humidity and rodent problems that are associated with starch-based packing options. Incorporating a special additive that promotes decomposition, biodegradation only occurs in the presence of microorganisms present in landfills and composting. The bags will biodegrade in aerobic (with air) and anaerobic (without air) conditions. No special handling is required to load, use or store the cushions. FP International, 800-888-3725, www.fpintl.com.
Carts contribute to green workspace
For handling medium to light loads with human power rather than motorized equipment, the ProFlow Lite series of industrial carts generate less noise, lower overall emissions and reduced energy usage. Standard carts offer formed and welded steel panel design and feature low deck heights, ultra-light tare weights and quiet operation. Additional standard features include a four-bend ergonomic handle, floor lock, simple hook-and-eye coupling system and green powder paint finish. Offered in 1,000 pound capacities, the cart may be specified in two different deck sizes and include four-wheel caster steering. Kinetic Technologies, 440-943-4111, www.ktecinc.com.
Adjustable performance saves energy
Incorporating application-matched functionality and operator comfort features, the ERC-VG electric rider lift truck generates internal combustion engine performance without emissions. Powered by battery technology, the truck cuts energy consumption with adjustable performance parameters, extended shift functionality and increased productivity. Industrial grade critical components used in the vehicle’s construction increase overall productivity and life of a truck. Yale Materials Handling, 800-233-9253, www.yale.com.
Attachment handles rolls and coils
For printing and packaging applications—including lifting and hauling rolls of film, foil, label stock and other coiled materials—the arbor attachment for the Mule all-in-one lift, stacker, transporter and work bench is offered as a factory-installed option. The arbor is 14.75 inches long to match the length of typical rolls and coils. Lifting a maximum of 350 pounds of material up to 48 inches high, the Mule’s 22-inch footprint and 36-inch turning radius make it ideal for use in narrow aisles. It may also be used as a work positioner and customizable workbench. Beyond Products, 866-813-3751, www.beyond-products.com.
Vertical lift tray dividers
Durable vertical lift tray dividers fit any pan dimensions and are offered in heights from 2 to 20 inches. With dividers spaced on 2-inch centers, the trays can be configured into cells measuring from 2 x 2 inches to 12 x 12 inches to accommodate a variety of product sizes. Weighing less than comparable metal dividers, the dividers allow for more products to be stored. Corner clips lock the dividers together, while an optional lock bolts the dividers to the tray to prevent small part migration. Accessories include bottom pads, foam pads, cup inserts and a height-extending perimeter collar. Flexcon Container, 908-871-7000, www.flexcontainer.com.
Behind-the-head headset for mobile workers
Ideal for employees performing fast-paced mobile tasks who cannot wear typical over-the-head headset models due to hair style, religious headwear or comfort issues, the SR-15 behind-the-head headset offers a less obtrusive form. Unlike over-the-head models which require a strong clamping force, the set gently positions itself on the ears with very little force and is adjustable for either right or left ear. The headset offers high-quality voice recognition and operates with the supplier’s voice devices and handheld mobile computing devices from affiliated manufacturers. Vocollect, 412-829-8145, www.vocollect.com.
Heavy-duty capacity in mid-size truck
The Fortis H170-190FT line of heavy duty lift trucks accommodates larger loads without a dramatic increase in truck size or expense. Models offer a longer wheelbase, more powerful drive train, and a mast that handles loads up to 19,000 pounds. The truck features a heavier VISTA mast for load support during lifting and lowering. A turbocharged, intercooled Cummins QSB3.3 turbo diesel engine provides 110HP at 2,400 rpm and 305 foot-pounds of torque. The series is outfitted with an upgraded drive axle and an oil-cooled brake design, plus larger hubs to increase stability. Hyster, 252-931-5679, www.hyster.com.
Turnkey fast charge battery management service
The Total Power Solution program for PosiCharge fast-charge batteries includes a selection of services including customized charger and battery configurations, asset leasing, guaranteed service and maintenance, and asset disposal. The service provides a single point of contact to help companies optimize the energy component of fleet management. As a turnkey program, the details of the batteries and chargers are left to the supplier, helping users manage costs and resources more efficiently. AeroVironment, 626-357-9983, www.avinc.com, www.posicharge.com.
Case erector for over-size corrugated blanks
The Model 340 case erector for large and over-sized corrugated cases erects and bottom seals blanks up to 45 x 42 inches at speeds to 30 cases per minute. Offered in both tape and adhesive-sealing models, the erector has an ergonomic, low-level case magazine for easy loading. The case feed accommodates warped or band-marked cases, while a mechanical, walking beam case transfer squares the cases. Simple, color-coded commands for setup and operation are integrated into the line-side controls. All operating data is captured for production reports, analysis and trending, with complete production history available to pinpoint operational or maintenance issues. A-B-C Packaging Machine, 800-237-5975, www.abcpackaging.com
Ergonomic pallet handling
For pallet handling, UniLift enables transport and ergonomic positioning of a standard 40 x 48 inch pallet without straddling it. A worker can pick up a pallet or skid, transport it to the work area, and ergonomically position the load. An electronically deployable outrigger gives the lift handling and steering characteristics similar to a pallet jack. The pallet can be raised up to 34 inches off the ground. Bishamon Industries, 800-358-8833, www.bishamon.com.
System restores motive batteries
A one-hour process of sulfation elimination restores lead-acid motive batteries to like-new condition. Restoring previously unserviceable batteries eliminates waste and replacement cost while reducing recharging expenses by 10% to 25%. The portable system may be used without requiring the battery to be sent off-site. The process creates a voltage spike by switching on and off a DC current. Using an instrument panel, the operator matches the signal’s peak amplitude to the characteristics of each battery, making it useful for individual motive battery cells of 2-volts, or an entire battery bank of up to 80-volts. Batt-Recon, 951-928-0595, www.battrecon.com.
AC reach trucks in 3 models
The 8-Series AC reach lift trucks include a single reach version in 3,500- and 4,500- pound lifting capacities and a 3,000-pound capacity double reach model. Features include an AC-powered drive system, AC power hydraulic system on 36-volt models, and maintenance-free electric disc brakes for faster travel speeds, reduced maintenance costs and extended life cycle. For operator comfort, the truck integrates an 11.25-inch diameter steering wheel with adjustable steering. An adjustable battery-side, gate-retaining system minimizes battery side-to-side movement. To maintain the truck’s position for maximum control in push-back rack applications, the truck includes a standard auto-position hold feature. Toyota Material Handling, U.S.A., 800-226-0009, www.toyotaforklift.com.
Bottle infeed handles lightweight bottles
To handle the decreased weight and compression sensitivity of environmentally friendly lightweight PET bottles traveling through packaging equipment, the Zero-Gap II infeed creates smooth bottle laning, ensuring balanced lines and jam-resistant operation. Installed between the upstream product conveyor and the original infeed of the packaging machine, the system distributes product from a nested pattern into multiple lanes. As lanes fill and product accumulates in the low pressure area, electronic population sensors signal the conveyor to increase its speed, maintaining balance. By monitoring the product lanes and controlling the conveyor speeds accordingly, the unit allows product to enter these lanes with very low pressure and no gaps. Standard-Knapp, 860-342-1100, www.standard-knapp.com.
Rotate, lift and dump 55 gallon drums
Accepting 55 gallon drums containing non-free flowing powders, the drum dumper discharges contents into a hopper at 122 inches above floor level. The dumper features a lift-and-seal system for dust-tight operation, and a patented control-link rotation system for carriage rotation. For hygienic operation, product contact surfaces are made of stainless steel. The unit is offered with discharge heights up to 40 feet and rotation to 180º for any size drum or container. Material Transfer & Storage, 800-836-7068, www.materialtransfer.com.
Casual, steel-toed footwear
Ideal for workers in warehouses, light manufacturing and industrial occupations, the Bridge series work shoe marries younger consumers’ lifestyle choices with protective footwear requirements. The shoes take design cues from popular casual styles, including skate and on-the-court profiles, allowing them to also be worn outside of work. Features include steel toe protection, rubber toe overlays in two patterns for durability and a padded tongue and heel. Low profile soles offer high surface contact while being slip-, oil- and abrasion-resistant. The Timberland Co., 888-802-9947, www.timberland.com.
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