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The world's top 20 systems suppliers

Our annual listing has a new top gun, a returnee, and a couple of new comers including one from Down Under.

By David Maloney, Senior Editor -- Modern Materials Handling, 3/1/2002

Yikes, what a year! It is not exaggerating to say that materials handling system sales in 2001 were a major disappointment, especially when contrasted with the record increases experienced over the past few years. Thankfully, there were enough early indicators in the economy that most companies saw it coming and were able to adjust for a downturn or at least a stagnant year.

Our annual list of top materials handling system suppliers reflects these trends. Of the 17 companies also on last year's Top 20 list, eight showed less revenue in 2001 than 2000. Five showed slight increases, and four reported no change in sales revenue from the previous year. Those companies with a European base seem to have weathered the economic storm a little better than those headquartered here in the U.S.

For the second year in a row, each of our Top 20 had at least $100 million in sales, with four companies doing over $1 billion in business. The Top 8 all posted revenue of at least $500 million. Together, all 20 totaled sales of nearly $14 billion.

To qualify for the MMH Top 20 list, companies must be suppliers of materials handling systems, not just equipment providers. In addition to manufacturing at least one major handling system component, a company must also have full-time staff that designs, installs, integrates and implements materials handling systems that include two or more major types of hardware or software. These are transportation devices, storage and staging equipment, picking units, sortation systems, information management systems, data capture technologies or other systems. A table in this article defines what each member of the Top 20 supplies.

This year's list also reflects the continuing trend of consolidation within the industry. Our top company is a prime example. Last year, Siemens first entered the MMH rankings in the Number 2 slot, based on an increased emphasis in its materials handling businesses. This year, the company upped the ante with the completion of its purchase of Mannesmann Dematic (Rapistan and DeMag Cranes and Components), last year's Number 1. Together, the new Siemens Dematic is a $4.6 billion annual force, with sales triple those of its nearest competitor.

FKI Logistex, Number 2 on our list, was also busy with acquisitions. The company bought Sterns Airport Equipment in May and then added UK-based Cleco Systems and its software subsidiary Io Systems in December. The acquisitions helped FKI sales to equal 2000 figures.

In other moves, Kardex-Remstar purchased Stow Group of Belgium, a maker of static storage systems, and Swisslog increased its financial stake in Wassermann AG, a German-based supply chain consultant.

Two newcomers also made our listing through acquisitions. In a giant leap this year, Schaefer Holding International (SSI Schaefer in the U.S.) bought two automation companies. Schaefer, a long-time manufacturer of containers, totes, and storage and staging equipment, purchased PEEM Conveyor Systems of Austria late in the year. Coupled with its 2000 acquisition of German-based Noell, a systems integration company and manufacturer of automated storage systems, Schaefer now approaches the market as a multi-faceted supplier of warehouse systems, and as a result landed the Number 4 spot on our list with revenue of $1.1 billion.

Also new this year is The Brambles Group. Based in Sydney, Australia, Brambles purchased the long-established Interlake Materials Handling division from its former parent company, GKN of Britain. This placed Brambles in the Number 16 position on our list. Brambles is also the first corporation on our list to be headquartered Down Under, proving once more the worldwide impact of materials handling.

Rejoining the Top 20 after a year's absence is Knapp Logistik Automation, which landed in the Number 18 position with strong sales of $127 million. Unfortunately, one company that perennially made the list, Hytrol Conveyor, missed out this year by a mere $5 million.

While 2001 was a year most wish to forget, there is hope for a brighter 2002. Most materials handling suppliers expect a mild turnaround beginning in the second half of the year, though not as significantly as the huge growth spurts of the late '90s. We will see how this is reflected in next year's Top 20.

Click on MMH!


Click this icon to view last year's MMH Top 20


 

Click on MMH!
Click this icon to read more about the Top 20 in the past year's news - Siemens purchase of Mannesmann-Dematic.



Click on MMH!


Click on this icon to read more about the Top 20 in the past year's news - FKI's acquisition of Cleco Systems.



Click on MMH!
Click on this icon to read more about the Top 20 in the past year's news - Schaefer's addition of PEEM.



Click on MMH!
Click on this icon to read more about the Top 20 in the past year's news - Swisslog's organizational changes.

 

Top 20 materials handling systems suppliers worldwide
Rank/CompanyRank last yr.HeadquartersWorldwide 2001 Annual sales, U.S. $*American business units
1. Siemens Dematic2Nuremburg, Germany$4.6 billionRapistan Material Handling
Automation - Grand Rapids, Mich.
2. FKI plc3London, UK$1.5 billionFKI Logistex: Matthews Conveyor - Danville, Ky
Crisplant Inc. - Frederick, MD
Industry General Corp. - Memphis, Tenn.
FKI Logistex Integration Div. - Louisville, Ky
SNE Systems - Louisville, Ky
The Buschman Co. - Cincinnati, Ohio
Real Time Solutions, Inc. - Napa, Calif.
LogiLearn - Md.
White Systems - Kenilworth, N.J.
Alvey Systems - St. Louis, Mo.
Acco Chain & Lifting Products - York, Pa.
Certex Americas - West Palm Beach, Fla.
Bridon American - Wilkes-Barre, Pa.
Harris - Peachtree, Ga.
Stearns Airport Equipment - Grand Prairie, Texas
Cleco Systems, Inc. - Marietta, Ga.
Io Systems, Inc. - Florence, Ky
3 Daifuku Co., Ltd.4Osaka, Japan$1.35 billionEskay Corp. - Salt Lake City, Utah
Daifuku America - Columbus, Ohio
4. Schaefer Holding International, GmbHNot rankedNeunkirchen, Germany$1.1 billionSchaefer Systems International, Inc. - Charlotte, N.C.
5. Columbus McKinnon Corp.5Amherst, N.Y.$750 millionAutomatic Systems - Kansas City, Mo.
American Lifts - Greensburg, Ind.
Lift-Tech Intl. - Muskegon, Mich.
Positech Corp. - Laurens, Iowa
Abell-Howe Crane, Inc. - Forest Park, Ill.
Clester Hoist - Lisbon, Ohio
Coffing Hoists - Charlotte, N.C.
Duff-Norton Company - Charlotte, N.C.
Handling Systems & Conveyors, Inc. - Mabelville, Ark.
Gaffey, Inc. - Marrietta, Ga.
Washington Equipment Co. - Eureka, Ill.
6. Swisslog7Buchs/Aarua, Switzerland$606 millionSwisslog North America - Denver, Colo.
7. Murata Machinery Ltd.6Kyoto, Japan$571 millionMurata Automated Systems - Charlotte, N.C.
8. Dexion Group Ltd.8Oslo, Norway$500 millionRichards-Wilcox, Inc. - Aurora, Ill.
9. Vanderlande Industries, B.V.9Veghel, The Netherlands$408 millionVanderlande Industries, Inc. - Marrietta, Ga.
10. Jervis B. Webb Co.12Farmington Hills, Mich.$336 millionAnn Arbor Computer - Ann Arbor, Mich.
Webb Airport Services - Atlanta, Ga.
Control Engineering Co. - Harbor Springs, Mich.
Webb Heavy Duty Roller Conveyors - Harbor Springs, Mich.
Webb Triax Co. - Chardon, Ohio
Webb Electric Co. - Farmington Hills, Mich.
Webb Forging Company - Carlisle, S.C.
Webb-Materials Handling Equipment - Marietta, Ga.
11. Durr11Stuttgart, Germany$320 millionAcco Systems, Inc. - Warren, Mich.
12. Lockheed Martin Corp.10Oswego, N.Y.$312 millionLockheed Martin Distributing Technologies - Oswego, N.Y.
13. Kardex-Remstar Intl. Group14Zurich, Switzerland$250 millionRemstar International - Westbrook, Maine
14. (tie) HK Systems, Inc.17Milwaukee, Wisc.$220 millionMaterials Handling Systems - Milwaukee, Wisc./
Salt Lake City, Utah
Unit Handling Systems - Hebron, Ky.
Integrated Systems, Milwaukee, Wisc.
Von Gal Palletizers - Montgomery, Ala.
Irista Software - Milwaukee, Wisc.
14. (tie) Tomkins Industries16Dayton, Ohio$220 millionDearborn Mid-West Conveyor - Taylor Mich.
16. The Brambles GroupNot rankedSydney, Australia$205 millionInterlake Material Handling, Inc. - Naperville, Ill.
17. Eisenmann15Boblingen, Germany$200 millionEisenmann Corp. - Crystal Lake, Ill.
18. Knapp Logistik Automation GmbH Not rankedGraz, Austria$127 millionKnapp Logistics & Automation - Cartersville, Ga.
19. Beumer MashinenfabrikNot rankedBeckum, Germany$125 millionBeumer Corp. - Bridgewater, N.J
20. Sandvik, AB19 (tie)Sandviken, Sweden$100 millionSandvik Sorting Systems, Inc. - Louisville, Ky.
* Due to variances in the fiscal years of the Top 20 companies, some of the 2001 sales figures are estimated.

What the top 20 systems companies supply
Rank/CompanyTransportation devicesStorage/staging equipment unitsPicking unitsSortation mechanismsData capture hardwareInformation management softwareOther
1. Siemens DematicXXXXXXX
2. FKI plcXXXXXXX
3. Daifuku Co., Ltd.XXXX X
4. Schaefer Holding International, GmbHXXXXXXX
5. Columbus McKinnon Corp.X X
6. SwisslogXXXX X
7. Murata Machinery Ltd.XXXXXX
8. Dexion Group Ltd.XXXX X
9. Vanderlande Industries, B.V.XXXXXX
10. Jervis B. Webb Co.XXXX X
11. Durr XX X
12. Lockheed Martin Corp.XX X X
13. Kardex Remstar International GroupXXXX X
14.(tie) HK Systems, Inc.XXXX X
14.(tie) Tomkins IndustriesX XX X
16. The Brambles Group X X
17. EisenmannXXXX
18. Knapp Logistik Automation GmbHXXXXXXX
19. Beumer GmbHXXXX X
20. Sandvik, ABX X X


 

Rank

Company Year Founded 2001 Installations Total Installed Base Phone Web site European Operations Asian/Pacific Operations Primary Products
1 Siemens Dematic 1939 530 10,000+ 616-913-6200 www.rapistan.com Siemens Dematic - Offenbach, Germany

Siemens Dematic - Sydney, Australia

sortation, data collection, info. management software, conveyors, storage & staging, picking units

2 FKI plc 1920 N/A 10,000+ 877-935-4564 www.fkilogistex.com FKI Logistex

Crisplant Denmark

Cleco Pty Ltd, UK

Crisplant China

Crisplant Singapore

conveyors, sorters, carousels, picking systems, palletizers, AS/RS storage, warehouse management systems, order fulfillment software, hoists

3 Daifuku Co., Ltd. 1937 800 8,000 801-359-9900 www.eskay.com Daifuku Europe Ltd. - Slough, UK Daifuku Pioneer Co., Ltd. - Taipei, Taiwan

Daifuku Mechatronics Pte. Ltd. - Singapore

AS/RS, AGVs, conveyors, sorters, monorails, totes, storage racks, plastic pallets, shuttle cars, elevators, flow racks, shelving, pick-to-light systems, WMS, picking carts, consolidation stations
4 Schaefer Holding Int'l., GmbH 1939 100+ 3,000+ 704-944-4500 www.ssi.schaefer-us.com UK, Germany, France, Austria, Sweden, Switzerland, Spain, Czech Republic, Italy, Netherlands, Hungary Singapore, Malaysia, China, Indonesia, Philippines, Thailand,
Hong Kong
conveyors, sortation, picking systems, software containers, data collection
5 Columbus McKinnon Corp. N/A N/A N/A 716-689-5400 www.cmworks.com Yale Int'l. Products, GmbH - Velbert, Germany Hanghou Lila Lifting and Lashing - Zhejiang, China electric, air, and manual chain hoists; trolleys; manipulators; air balancers; machinery movers; lightrail systems; lift tables; cranes; lifters
6 Swisslog 1900 N/A 10,000 303-374-0300 www.swisslog-northamerica.com Swisslog - Switzerland Swisslog Australia Pty. Ltd. - Parramata, New South Wales AGVs, conveyors, monorails, AS/RS, sortation, picking systems, robotic handling, software, lit trucks, stacker cranes, dock loading & unloading
7 Murata Machinery Ltd. 1961 N/A N/A 704-394-6900 www.muratec-usa.com

Murata Automated Systems - London, UK

Murata - Dusseldorf, Germany

Murata Machinery Ltd. - Kyoto, Japan tansportation devices, picking units, sortation, storage equipment, data collection hardware, information management systems, information management software
8 Dexion Group Ltd. N/A N/A N/A 630-897-6951 www.richards-wilcox.com

Dexion Group Ltd. - Oslo, Norway

  conveyors
9 Vanderlande Industries, B.V. 1949 100 1,100 770-250-2800 www.vanderlande.com

Vanderlande Industries - Veghel, The Netherlands

Venderlande Industries Hong Kong, Ltd. conveyors, picking units, storage systems, sortation, data collection, information management software
10 Jervis B. Webb Co. 1919 85 several thousand 248-553-1220 www.jervisbwebb.com

Jervis B. Webb - Swanvalley, Northampton, UK

Goliath Works - Sheffield, UK

Jervis B. Webb GmbH - Ludwigshafen, Germany

Pattison Brothers Ltd. - Sheffield, UK

Webb India - Bangalore, India

Chengde-Webb Conveyors - Hebel Prov., China

Webb Conveyor Co. - Thomastown, Victoria, Australia

conveyors,
sorters,
storage,
picking units,
info. management software,
pallet carousels,
transfer cars, trolleys
11 Durr 1919 21 N/A 810-755-7500 www.accosystems.com

Durr - Stuttgart, Germany

Durr - Torino, Italy

Durr - Paris, France

Durr - Korea

Durr - China

picking systems, conveyors, AS/RS, monorails

12 Lockheed Martin Corp. 1996 N/A thousands 407-306-3970 www.lmdtech.com

Lockheed Martin Dist. - Barcelona, Spain

Lockheed Martin Dist. - Melbourne, Australia

sortation, conveyors, storage, data collection

13 Kardex-Remstar Int'l. Group 1978 2,500+ thousands 800-639-5805 www.remstar.com

Kardex offices in Austria, Finland, Cyprus, France, Germany, UK, Greece, Hungary, Ireland, Italy, Norway, Poland, Portugal, Spain, and Switzerland

Offices in China, Malaysia, Philippines, Singapore, Taiwan, Thailand, Hong Kong, Indonesia, and South Korea

shuttle systems, vertical & horizontal carousels, robotic inserters/extractors, AS/RS, picking systems, buffering systems, inventory management software, pallet carousels, AGVs

14 (tie) HK Systems, Inc. 1969 75

3,175

262-860-6715 www.hksystems.com

Alliances

Alliances

cnveyors, palletizers, sortation equipment, AS/RS, AGVs, supply chain execution software
14 (tie) Tomkins Industries 1947 15

N/A

734-288-4400

www.dmwcc.com

N/A

N/A

automotive, postal, and bulk handling conveyor systems
16 The Brambles Group 1964 2,500

100,000

630-245-8837

www.interlake.com

 

 

racking systems
17 Eisenmann 1951 40 N/A

815-455-4100

www.eisenmann.com

Eisenmann - Bobliengen, Germany

Eisenmann Korea - Seoul, Korea

monorails, conveyors, hoist systems, AGVs, gantry robots, AS/RS, vertical lifts, carousels, storage equipment, sortation mechanisms
18 Knapp Logistik Automation GmbH 1952 95 500+

770-383-3358

www.knapp.com

Knapp Logistik - Graz, Austria

N/A

storage equipment, transportation devices, picking systems, data collection, sortation
19 Beumer Mashinenfabrik 1935 48

N/A

732-560-1188 www.beumercorp.com

Beumer Maschinenfabrik - Bechum, Germany

Beumer Thailand

sortation systems, conveyors, software, loading systems, palletizers, pallet transfer devices

20 Sandvik, AB 1956 20

650

502-636-1414 www.sorting.com

Sandvik AB - Sandviken, Sweden

Sandvik Sorting Systems, SpA - Lonate Pozzolo, Italy

Sandvik Sorting Systems, KK - Nishinomiya City, Japan

singulators, diverters, sortation systems, conveyors

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