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Modern's 60th Anniversary - The '90s

-- Modern Materials Handling, 5/1/2006

Modern Materials Handling Turns 60

Modern Materials Handling - 60th Anniversary - The '90s


Fast, flexible and eco-friendly

Just-in-time (JIT) and total quality management (TQM) practices popularized during the 1980s continued to influence materials handling in the early 1990s. Ergonomic and environmental concerns were also common themes.

In the later '90s, the industry focused on fast, flexible handling systems, cooperation among supply-chain partners as well as the growing power of the Internet.

Popcorn

1990s - Popcorn for packing - it's still not a good idea

Environmentally minded companies suggested using popcorn as a biodegradable packaging material in the early 1990s. However, the Food and Drug Administration was afraid the popcorn might be eaten by rodents - or by small children.

According to Modern archives, popcorn was considered and rejected as a packing material for electronic equipment back in 1958. An Air Force study concluded popcorn was not as good a cushioner as the conventional cushioning agents of the day.

   
Desert Storm

1990 to 1991 - 10.5 million tons of equipment is delivered to the Persian Gulf to support Operation Desert Storm

Never before has a nation moved so much, so far, so fast

   
Materials Handling goes green

1990 to 1993 - Materials Handling goes green

Concerns about the environment lead to:

  • Recycling programs for pallets and packaging materials
  • Cleaner fuel for industrial trucks

   
Ergonomics and OSHA

1993 to 1995 - Companies focus on ergonomics in anticipation of new OSHA guidelines

Tilters, balancers, turntables, pallet positioners, power-assisted dock levelers and other ergonomic equipment reduces harmful bending, reaching and pushing.

   
Automation gets scaled back

1993 to 1995 - Automation gets scaled back

A Japanese trend spreads to the United States, resulting in:

  • Simpler AGV systems
  • Fewer robots and more people

Click here for a larger version of the image (.jpg)

 

   
Compliance labeling

1994 to 1995 - Compliance labeling becomes popular

Sears, Wal-Mart and other major retailers require suppliers to meet their bar coding specifications.

   
UPS cross-docking operation

1995 - UPS starts world's premier crossdocking operation

This is but one example of the decade-long emphasis on flow-thru, crossdocking and other methods of increasing the speed of materials handling operations. In 1990, Rich's Department Stores tells Modern, "We don't store it - we ship it."
In 1995, videogame maker Sega begins its "virtual warehousing" strategy, taking orders for products the company never physically handles.

   
Warehouse Management Software

1995 to 1999 - Warehouse management systems (WMS) become popular and more powerful

Companies replace their stock locator software with more comprehensive warehouse management systems, which provide dock-to-dock inventory control and are later integrated with transportation and manufacturing software.

   
Flexible Handling Systems

1995 to 1999 - Flexibility is key

Companies introduce new products at unprecedented speed, requiring flexible handling systems. Collapsible rack, modular conveyor, non-wire guided AGVs and vertical lift modules rise in popularity. Companies form close relationships with their supply chain partners.

   
OSHA Announces Forklift Operator Training Regulations

1998 - OSHA introduces long-awaited forklift operator training regulations

Training program includes lectures, videos, interactive computer programs and practical instruction.

   
eCommerce

1999 - E-commerce starts to take off

Modern prints its first feature story about an Internet-based company. Streamline.com (now defunct) allows customers to order groceries, videos and ready-made meals for home delivery.

   

 

Isn't that quaint?

According to a Modern article from July 1999, typing the words "materials handling" into a Web search engine yielded "more than 220 matches." "Supply chain" returned 150 matches.

A similar search today returns nearly 4 millions hits for "materials handling" and 139 million for "supply chain."

 

1940s  |  1950s  |  1960s  |  1970s  |  1980s  |  1990s  |  2000s

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