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Product Showcase

By Staff -- Modern Materials Handling, 6/1/2006

Palletizer handles packages just 5 inches wide

A high-throughput/small-package palletizer for cases as small as five inches wide features a redesigned infeed with improved metering, turning, row forming and layer forming. Modular plastic belts form smooth transitions between areas. Soft turn technology with close roll centers allows for accurate turning of cases. An overhead reciprocating row pusher is standard. Plastic belting smooths case transition from the row forming area to the layer forming area.
Columbia Machine
360-694-1501
www.columbiamachine.com

Economical lifting solution

The Max-M22 medium-duty lift table incorporates features of a more rugged lift table at a lower cost. With a 2,200- pound capacity, the Max-M22 has trapped top and bottom scissor arms, built-in safety bars, a one horsepower 115-volt motor, and a magnetic backed control box.
Lift Products
262-860-1895
www.liftproducts.com

Vertical lift module

The Shuttle XP vertical lift module (VLM) automated storage system stacks inventory on an enclosed system of vertically arranged trays. Under computer control, an extraction platform stores and retrieves items. With automatic steel parting shutter doors that form a barrier between the operator and the VLM's extractor shaft, the Shuttle XP increases inserter/extractor speeds and meets safety standards. The shutter doors automatically close during all vertical extractor operations to protect the operator as well as material from falling into the shaft during operation.
Remstar International
800-639-5805
www.remstar.com

100% AC powered electric four-wheel forklift

The Platinum BX Series, a line of fully AC-powered electric four-wheel sit-down rider forklifts, offers advanced AC technology that increases efficiency and performance. The lift trucks are available in 3,000- to 8,000-pound capacity cushion tired models and also in 3,000; 3,500; 4,000 and 5,000 pneumatic models. Standard features include Nissan's AC Tech all AC-controlled drive, hydraulics and steering system; faster travel, lift and lower speeds; three preset performance modes; personal identification numbers allowing five operators to personalize performance settings; and operator comfort and convenience features such as a full suspension cloth seat, audible back-up warning and a wide step for easier entry and exit.
Nissan Forklift
815-568-0061
www.nissanforklift.com

RFID solution kit

Designed for use with existing conveyors, the BlueBean RFID simple conveyor portal integrates multi-vendor readers and antennae. Extruded aluminum and RF reflective mesh panels contain the RF field. The kit allows for adjustable antenna mount. Four-side read capability limits errors and improves productivity. Options include RFID reader, antennas, status lights, photoeyes, I/O controller and PLC.
BlueBean
574-255-5400
www.bluebeanrfid.com

Bar code labeling software has Windows-like appearance

EasyLabel 5.5 Platinum software monitors a file directory or TCP/IP port and automatically prints labels whenever a compatible XML file is received. The upgraded RFID Wizard makes it easy to create RFID labels. Support for Department of Defense 64-bit and 96-bit encodings and the Gen2 RFID tag type were added to the Wizard. EasyLabel 5.5 will no longer function without a hardware protection key.
Tharo Systems
800-878-6833
www.tharo.com

Handheld RFID solution

The SilverJet RFID PDA supports read and write operations for ISO 15693 passive tags. Jet Applications software supports easy creation of tag read and write programs. JetBuilder Software runs on a Windows desktop PC. These programs are transferred by Wi-Fi or USB to the Jet PDA, where they are executed by JetRunner Software. Tag data is scanned from the tags and stored under the Windows file system on SilverJet.
Escort Memory Systems
800-626-3993
www.ems-rfid.com

Portable davit cranes for product lifting

With independent bases installed around a plant floor, a single portable davit crane can be used at multiple workstations to increase workspace and mobility. The cranes are fitted with hand- or power-operated winches and come in a range of sizes and capacities, up to 2,000 pounds. Adjustable booms and 360 degree rotation help reach inaccessible locations. For corrosive environments, the cranes are available in stainless steel, galvanized, or powder-coated finishes.
Thern
800-843-7648
www.thern.com

WMS upgrade

Release 5.4 of this warehouse management system (WMS) adds two new modules—license plate labeling and carton splitting—to the existing suite. License plates track item information on a pallet, including lots, serial numbers and pack sizes with a single label. Individual items no longer need to be processed when the pallet is moved. Carton splitting breaks an order into standard cartons using product dimensions and creates compliance and carton-content labels for the empty carton.
Radio Beacon
800-247-9526
www.radiobeacon.com

Faster, more powerful lift truck

More power and faster lift speeds are standard with the 24-volt PDM lift truck. Other features include a tight turning radius with a chassis length of 29.5 inches. Both 12- and 24-volt models are available with capacities of 2,000, 2,500 and 3,000 pounds. Lift height is to 154 inches.
Big Joe Manufacturing
847-298-9800
www.bigjoemfg.com

Multi-modal communication software platform

PTX Connect platform helps mobile workers communicate in real time in nearly any environment. These include walkie-talkie style push-to-talk, VoIP, and a combination of server-based voice, text and scribble messaging. The platform allows users to take pictures with a mobile device's 2D imager, add comments, and transmit the final images wirelessly with notations.
Psion Teklogix
800-322-3437
www.psionteklogix.com

Check electrolyte levels easily

The Navigator bi-colored, electrolyte level light indicator allows lift truck drivers and maintenance personnel to check the electrolyte level of each battery. When the indicator is green, the battery is ready to go. When it changes to red, the battery needs a refill of water.
Flow-Rite Controls
616-243-2750
www.flow-rite.com

Lift tables require less maintenance

Standard lift tables are designed for approximately 50,000 cycles between maintenance. But the Super Cycle option extends this to 200,000 cycles. Regreasable components have extended life. Welded cold-rolled-steel wear strips also minimize maintenance requirements. The Super Cycle option is available on standard lifts as well as wide-base units with capacities ranging from 2,000 to 6,000 pounds.
Presto Lifts
800-343-9322
www.prestolifts.com

Guard rail withstands 10,000 pound impacts

Made of high-density 10-gauge steel, the Handle-It guard rail withstands a 10,000-pound impact at 4 mph and provides security against warehouse machinery accidents. Every column is drilled on four sides for universal application and flange nuts are welded inside every bolt hole for easy assembly. Lift-out adapters provide easy rail removal and access to equipment as well as the space behind the guard rail system. Handle-It guard rail is made in lengths from two feet to 10 feet.
MII Equipment
800-236-1080
www.miiequipment.com

Shipment consolidator module links trading partners

InfoChain's express consolidator module links consolidators with buyers, vendors and factories worldwide. The software automates the receiving process at consolidator locations and helps assure compliance with C-TPAT requirements for tracking goods. Delivery information is available to the consolidator at the time that cartons leave the factory floor. An automatic notification tells the consolidator when a shipment has been sent.
Avery Dennison
313-580-0931
www.averydennison.com

Mobile printer for harsh environments

The RW 420 mobile printer meets IP54 dust and water resistance ratings and is designed for printing invoices, delivery receipts, service estimates, sales orders and labels for inventory management. The user can choose the optimum configuration including wireless connectivity, magnetic stripe card readers, and accessories. In addition, the printer can be mounted on lift trucks.
Paragon Data Systems
800-211-0768
www.paragondsi.com

RFID printer has dual frequency capabilities

This second generation RFID printer is for HF and UHF tags, has a new tag dispenser with Web tensioning, strategically placed start/stop buttons, and greater information-gathering capabilities. RFID transponders are placed under pre-printed labels, in accordance with ISO specifications, in widths from 10mm to 160mm. Pre-printed labels with widths from 20mm to 200mm can be applied at rates from 5,000 to 20,000 per hour. Schober USA
513-489-7393
www.schoberusa.com

Manipulator has 500-pound capacity

The heavy-duty ECL series electric column lift manipulator has a load capacity of 500 pounds. It is designed as a fine-height lifting system with 270-degree articulating arms plus end effectors for handling close tolerance work positioning requirements. The Aut-O-Loc braking system provides firm support and protects the operator from downward movement in case of chain or drive failure.
Unidex
800-724-1302
www.unidex-inc.com

Heavy-duty, high-cycle lift table

A lift table handles heavy loads in ultra-high cycle applications. Cylinders are double-acting and connected directly to the platform corners, which provides better load support and less deflection.
Advance Lifts
800-843-3625
www.advancelifts.com

Check ink jet print quality

Designed for use with the PX series continuous (CIJ) printers, the PX-LX1 vision inspection system verifies presence and absence of code, correctness of code, and assures high print quality. The PX-LX1 also provides built-in security with control of user access and privilege and an audit trail to capture all production events and configuration changes.
Hitachi America
800-448-2244
www.hitachi.us

High-resolution ink jet printer is versatile

The PZ Pilot Plus is a high-resolution ink jet printing system that applies high-quality marks on a variety of products. It is an ideal introductory machine for printing bar codes, logos and other alphanumerics on corrugated cases. The system is also available as a non-porous system capable of printing on substrates such as plastic, glass and metal. Users can print up to eight lines (up to 1.4 inches) on any porous or non-porous surface.
Squid Ink Manufacturing
763-795-8856
www.squidink.com

High-speed roll door

The Fast-Seal door is designed for interior or exterior applications with heavy traffic that require high door speeds. It withstands high negative pressure and wind, making it ideal for loading dock applications. Reinforced side frames have front and rear wind bar guides as well as full height weather seal to protect from outside elements. The door's patented System II counterbalanced eliminates stress and strain on the motor.
Rytec
888-467-9832
www.rytecdoors.com

Systems provide OHSA-compliant fall protection

The SentryGuard cantilever gate lifts up and out of the way in seconds without obstructing floor traffic. A positive-lock mechanism holds gates fully opened or closed. The gates have high-gloss, power coat epoxy finish and high-visibility markings and come in 8-, 10-, and 12-foot lengths as well as custom sizes. The Railguard 200 uses permanent-mount brackets that have quick release pins, removable in minutes. A portable model does not require drilling in floor substrates.
Garlock Equipment
800-328-9522
www.garlockequip.com

Vehicle-mount data collection terminal

High-powered, full-screen compact AutoID computers are designed for manufacturing and warehousing data collection. The aluminum NEMA 4/IP65 water and dust proof case handles dusty, dirty environments. A P-III Class 400MHz or 733MHz processor running Microsoft's Windows CE.NET powers the LANpoint XL terminal. A 25-function keyboard is mounted within the display bezel. The terminal is compatible with most third-party automatic identification/RFID devices.
Lanpoint
800-685-9911
www.lanpoint.com

Tilt containers to 85 degrees

Part racks and containers can be tilted up to 85 degrees with these tilters, which improve the ergonomics of loading and unloading operations. The tilt deck is rotated from zero to 85 degrees by two hydraulic cylinders. Rotation can be stopped in any position and the deck remains there until the control valve is actuated. The tilter is air powered. An air motor powers the hydraulic pump that actuates the cylinders. The deck can be sized to handle most containers or racks.
Air Caster.
217-877-1237
www.aircaster.com

Control conveyor accumulation in four zones

The Z card provides self-contained intelligence to control accumulation in four conveyor application zones, including any combination of straights merge, divert or transfer. The card interfaces to all Interroll RollerDrive products, both brushed and brushless solutions, enhancing the control capabilities of conveyor applications. The Z card uses a CANBUS network interface for high-end integration and is available in an IP54 enclosure for relevant industrial applications.
Interroll
800-830-9680
www.interroll.us

Pick-to-light system installs easily

With horizontal and vertical mounting options, the Pick2Light can be used on any size bin. External t-slot mounting aims to reduce damage and does not restrict bin size. A variety of sensor heights are available, based upon bin contents. The Pick2Light system uses only two screws for installation and adjustment and offers 360-degree visible job LED.
SICK
800-325-7425
www.sickusa.com

Dual track precision indexing conveyor

An open-center indexing conveyor combines single-track positioning accuracy with dual-track versatility. The dual tracks allow processing of smaller parts on each belt or large parts up to 10 pounds and 24 inches in length across both belts. Available in 12-, 18- and 24-inch widths, the conveyor accommodates forming or punching heads, assembly fixtures, inspection, and laser printing equipment.
Conveyor Technologies
513-248-0663
www.conveyortechltd.com

Vibration isolating workstation

The MK26 workstation uses Minus K patented negative-stiffness vibration isolators to provide a compact, passive workstation with ultra-low natural frequencies, higher internal structural frequencies, and vertical and horizontal isolation efficiencies. The workstation is available with up to 650 pounds gross load capacity.
Kinetic Systems
617-522-8700
www.kineticsystems.com

Automation software platform for data distribution

The iFix 4.0 software platform provides comprehensive monitoring, control and distribution of plant-wide data. The extendable architecture features device discovery and automated configuration capabilities supporting the Siemens S7 PLC, with support for Rockwell (Allen-Bradley) PLC networks and other OPC sources. Customers can access tag details, trend variables, and enterprise data through hosted portal displays.
GE Fanuc
800-433-2682
www.gefanuc.com

Shipping container for temperature sensitive products

The TimeSaver 24 is a pre-qualified shipping container conforming to ISTA 7D summer and winter weather shipping conditions using the same packout configuration. It is reusable and designed to maintain the critical two to eight degree temperature range for up to 24 hours. The TimeSaver series of shippers includes 48-hour and 72-hour versions.
TCP Reliable
732-346-0295
www.tcpreliable.com

Scheduling solution built on the .NET framework

SmartDock .NET leverages the SmartDock Scheduling System and is fully Web-enabled. The scheduling tool is scalable, allowing implementation by the smallest warehouses and the largest manufacturers and distributors. The scheduling solution can be hosted locally or deployed using the SaaS (Software as a Service) delivery model. The Web-based deployment, connecting users via LAN, WAN, or Internet eliminates the need for software layers and gives customers on-demand access to their data anywhere and any place.
BGI International
913-829-7900
www.bgiweb.com

Pallet dispenser gently handles damaged pallets

The lift-and-place pallet stacker/dispenser handles damaged pallets gently to prevent further damage during stacking and indexing. The dispenser has a side clamp design that grips and lifts the stack from the bottom pallet, allowing it to feed independently from the stack. It maintains pallet integrity while smoothly indexing less-than-perfect pallets with raised nails or loose boards. The unit can be fitted to a range of palletizer infeeds or depalletizer outfeed conveyors and is adjustable.
A-B-C Packaging Machine
800-237-5975
www.abcpackaging.com

Custom electric power vacuum lifters

Built using standard off-the-shelf components and supplied fully assembled and ready to mount onto a two- to four-point pickup robotic machine, electric-powered vacuum lifters minimize service requirements and downtime. They are built for a range of applications with frames up to 20 feet long with as many as 50 individual valve-operated vacuum cups to support large, heavy loads.
Anver
800-654-350
www.anver.com

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