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RPCC launches field trial of RFID tags and reusable packaging

RFID tags will track produce containers from California fields, to DCs, to Wal-Mart stores.

By Corinne Kator, Associate Editor -- Modern Materials Handling, 11/28/2007

Combining an RFID tag and a returnable container may be the key to earning a positive return on both investments. That’s the idea behind a research project launched last year by the Returnable Pallet and Container Coalition (RPCC).


The RPCC-funded project began with laboratory tests that proved the durability of RFID tags through vibration, falls and repeated cleaning. The project is now moving into its second phase—an extensive field trial.

Field trial

RPCC says the six-month trial, which began Nov. 12, is the largest and most widely-supported industry field test of RFID technology ever conducted on reusable transport packaging.


Thousands of reusable containers with affixed RFID tags are being filled with produce in fields in Washington and California. The containers are then shipped to Wal-Mart distribution centers where they are subject to washing, further handling, refrigeration and storage before being sent to retail stores. They are later collapsed and sent back through the supply chain.


Each container will go through at least three cycles of use. At the end of each cycle, the RFID tags will be tested for viability and then re-encoded for the next cycle.


“Because perishables are shipped under the most demanding conditions,” says an RPCC statement, “a successful field test with perishables will provide convincing evidence of the feasibility of using RFID technology with transport packaging in a wide range of other industries.”

Economic analysis

Upon completion of the field trial, RPCC will use data gathered during the trial to develop an economic model for integrating RFID tags with reusable containers.


“Because the tags can be used multiple times and the cost of reusable containers themselves can be amortized over several years, it only makes economic sense that the cost will be significantly less than a one-way, throw-away tag being used on a one-way expendable container,” says Jeanie Johnson, executive director of the RPCC. “We anticipate the economic analysis will bear this out.”

Project participants

Growers/shippers of commodities being used

Laboratory testing facilities

RFID tag suppliers and technology service experts in tracking/tracing systems

Service providers/reusable transport poolers

Retailer/end user

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