ProMat 2009: Path to productivity, product announcements
Modern's preview of ProMat products.
By Staff -- Modern Materials Handling, 12/1/2008
High-volume storage, retrieval
The rail-guided stacker crane high-speed storage/retrieval system moves items quickly and accurately to support high-volume picking. The system reduces overhead costs while improving productivity, inventory control, worker fatigue and floor space usage. Effective in forward pick operations, the unit buffers and stores raw materials, work-in-process and/or finished goods. To maximize vertical storage space in a minimal footprint, the high-density system replaces conventional static rack or carousels. Diamond Phoenix, 888-233-6796, www.diamondphoenix.com, Booth 3631.
Automated storage, retrieval of small cases
For small case handling, the HK 75 micro storage/retrieval machine transports cases and totes of varying dimensions. Capable of supporting an array of extractor mechanisms, it accommodates an increasing range of SKUs, cases and totes. Features include fast speeds and accelerations, scalable design, multiple flexible extractor options, dual independent lift carriages and maximum shelf space use with dynamic shelving. HK Systems, 262-860-6546, www.hksystems.com, Booth 1223.
Easily capture RFID tag information
The CaptureTech interpreter provides an easy way to get RFID tag data into any Windows-based PC application. Using plug-and-play technology, the device can be implemented and begin reading RFID tags in less than 1 minute with existing applications. The system integrates a high-performance RFID reader, antenna and tag data processor into one portable desktop device. It plugs into a USB port on a PC, identifies itself and inputs RFID tag data into existing applications. Barcoding, 410-385-8532, www.barcoding.com, Booth 3844.
Top cap permits mixed load building
The injection-molded, high-density polyethylene MP3 Topcap acts as a cover for pallet loads and bulk containers while providing a stable platform for the load above. Measuring 45 x 48 inches, the cap's top surface ensures load security during storage and lift truck handling. The cap weighs 16.6 pounds and is compatible with nestable pallets, bulk containers and racks. ORBIS, 888-307-2185, www.orbiscorporation.com, Booth 2316.
Automated, high-volume packaging
The Ultipack and I-Pack are automated packaging solutions for high-volume order fulfillment and distribution. As a void containment solution, the Ultipack automatically inserts and glues a corrugated wedge inside a corrugated container, locking products in place during shipping. The I-Pack void reduction solution automatically reduces the height of the corrugated shipping container to the exact height of the products, holding them in place while eliminating void fill. Both systems save labor while eliminating or reducing packaging materials. Sealed Air Automation, 800-634-1226, www.sealedairautomation.com, Booth 3821.
Modular, expandable WMS
Version 2.0 of Savanna.NET warehouse management system features a more robust user error handling system and offers support for both Oracle and SQL databases. The system can query directory service information to look up encryption certificates, pointers to printers and other services on a network. It provides single sign-on where one password is shared between multiple services. A modular configuration permits the selection of only those functions currently needed, while maintaining the option to expand the WMS. Westfalia Technologies, 800-673-2522, www.westfaliausa.com, Booth 3915.
Non-woven conveyor belt
The non-woven Ulti-Mate S series belts are ideal for unit/package handling applications. Quiet running and with a high-level of edge wear resistance, the belts offer fastener retention and excellent tracking characteristics. Anti-static, the belt eliminates plasticizer pick-off on slider beds and rollers commonly associated with PVC belt use. Habasit America, 800-458-6431, www.habasitamerica.com, Booth 1052.
Rugged keyboard
For challenging applications in manufacturing, materials handling and remote data entry, the SL-91 keyboard features epoxy-coated keycaps and a plastic face guard for additional protection to the rubber overlay. Spacing between keys enables users wearing gloves to make entries without striking multiple keys simultaneously. Ideal for users who prefer a backlit QWERTY keyboard with a 10-key number pad, the unit is encased in a compact, polycarbonate housing. iKey, 800-866-6506, www.iKey.com, Booth 4756.
Extra-large storage bins
AkroBins are offered in four new sizes ranging from 23.875 x 11 x 10 to 29.875 x 16.5 x 11 inches. Ideal for larger parts and products, the bins may be outfitted with optional dividers for further separation and versatility in organization. To add extra height to the hopper front, an optional clear window insert maximizes interior space and keeps contents visible when bins are stacked. The bins sit atop each other to control inventories, shorten assembly times and minimize parts handling. Akro-Mils, 800-253-2467, www.akro-mils.com, Booth 1212b.
Netting protects products
Protect people and products from falling warehouse goods with RackGuard containment netting. The system prevents loose items from falling into the next aisle or between racks. The netting is engineered from high-performance polymers to produce a high tensile strength, dimensionally stable grid. The thermoplastic netting is immune to dents or corrosion and its dimensional stability resists sagging while allowing for product identification. Industrial Netting, 800-328-8456, www.industrialnetting.com, Booth 4868.
Hoists, servos debut
Updated turnkey IAD servo systems accommodate increased load/configuration capacities. Providing controlled transfer of workloads while enhancing accuracy and repeatability, the KSH1000-2301 single chain hoist manages up to 1,000 pounds, while the KSH2000-2301 twin chain dual motor handles up to 2,000 pounds. The 1,500 pound capacity KSA1500-2301 servo arm integrates smooth precision and easy programmability. Knight Industries & Associates, 248-377-4950, www.knight-ind.com, Booth 1523.
Nitrogen-powered fan
The new Powerfoil X facility fan features a nitrogen-filled drive system. Sealed for life to eliminate maintenance, the Nitroseal Drive runs cool using precision oversized gears and bearings. Integration of the controls with the drive system ensures less noise, less electrical interference and easier installation. Big Ass Fans, 877-244-3267, www.bigassfans.com, Booth 408.
Custom, recyclable bins
The 48 x 45 inch standard bin can be customized to meet requirements, including size and fixed or collapsible sides. Constructed from a range of materials, the bins can be manufactured from expanded metal, sheet steel, corrugated plastic or wire mesh. The returnable, recyclable units can incorporate access gates. Kimura, 864-682-8700, www.kimurainc.com, Booth 4219.
Aluminum pallets in standard, custom sizes
Capable of withstanding extreme temperature shifts, 100% recyclable aluminum pallets are fireproof and easily cleaned. Featuring sturdy, welded construction, the pallets are manufactured with no mechanical fasteners or nails. Stackable, nestable and lightweight, the pallets come in standard and custom sizes with 2-way or 4-way forklift access. LM Containers, 866-749-3131, www.lmcontainers.com, Booth 2655.
Push or pull heavy loads
Battery-powered, walk-along carts push or pull heavy loads on wheels. The Load Mover can be maneuvered through a production facility to increase productivity in the product flow. The intended use is to move heavy loads that are on wheels safely and with little effort. The unit can move up to 50,000 pounds. LoadMover, 952-767-1720, www.loadmoverinc.com, Booth 5368.
AS/RS maximizes storage
Acting as a high-density pallet buffer that maximizes vertical storage space while maintaining a compact footprint, the unit load automated storage and retrieval system includes an input/out station, storage retrieval machine, storage rack, and on-board and end-of-aisle controls. The system quietly stores and retrieves items placed on pallets, euro pallets, box pallets or roll box pallets. Daifuku America, 866-414-2057, www.daifukuamerica.com, Booth 3203a.
Power on the go
The PP series power packages generate consistent, reliable run time for any portable power application. Ideal for use with remote displays, non-powered equipment carts and trailers, the system consists of an inverter, smart charger, battery, standard battery status meter, and a 16 x 16 x 12 inch cabinet. When not in use, the system can be recharged by plugging the power cord into any standard wall outlet. Newcastle Systems, 781-935-3450, www.newcastlesys.com, Booth 4143.
Cross-belt sorters handle 100 pound loads
Sorting products up to 100 pounds, the cross-belt sorter is driven by contactless induction motors. Each cross-belt car unit contains a smart processor with independent controls for on-the-fly configuration. Sort and cross-belt action instructions—including variable belt speeds and multiple dispatching positions—are communicated through a contactless infrared link. Metered induction belts load the sorter from stationary operator placement onto the moving cross-belts. GBI Data & Sorting Systems, 954-596-5001, www.gbisorters.com, Booth 3531.
Find a caster online
To help select a caster from the supplier's line of 35,000 different models, a new 3D search-and-download Web site offers an interactive selection process that is initiated through a series of drop-down menus that provide options for size, material, mounting and brake features. Upon specification of these criteria, full 3D and 2D images of the most appropriate caster model are shown. The software includes functionality for requesting a quote, or ordering a custom caster. Colson Caster, 870-910-2392, www.colsoncaster.com, Booth 5231.
Grating for mezzanines, shelving
Ideal for mezzanines and shelving systems, PressLock grating is constructed of galvanized carbon steel. For use as mezzanine flooring, the cross bars can be assembled for greater strength, foot comfort and roll-ability. With a flush top, the grating's surface enables smoother rolling of push carts and pallet jacks. Bar spacings are offered in 0.438 inch increments in either direction for maximum strength and air filtration. Meiser Bartley Gratings, 877-321-9800, www.ohiogratings.com, Booth 338b.
Motor management system
The Telemecanique TeSys T system records motor history, statistics and time-stamped faults for a comprehensive real-time view of motor control. Features include a multifunction protection device and an operator control unit for reading and modifying monitored parameters. An expansion module with voltage measurement and additional logic inputs completes the controller functions. Schneider Electric, 847-397-2600, www.us.schneider-electric.com, Booth 1541.
Intermediate bulk containers
Offered in three sizes from 270 to 315 gallons, the collapsible intermediate bulk containers in the Caliber Series are molded of FDA-approved, food-grade plastic and have completely smooth surfaces to meet hygienic standards. For optimal cubing of transport systems, the units are collapsible and stackable. For quick, easy emptying, both side and bottom discharge areas are integrated. Buckhorn, 800-543-4454, www.buckhorninc.com, Booth 1212b.
Oval floor-labeling system
To improve the labeling of items stored on the floor, the second-generation Floor Labeling system incorporates a more stable, oval-shaped aluminum frame. With no corners for lift trucks or pallets to catch on, the oval-shaped frame resists pulling up from the floor surface. Further, the system offers an option for in-house printing of custom, white polyester labels on a Zebra thermal printer. Aigner Index, 800-242-3919, www.aignerindex.com, Booth 305.
Robotic long-haul pallet transport
With 8,000 pounds of capacity, the robotic GP8 general purpose motorized pallet jack transports pallets to an assigned location, automatically positions them and returns either to the original starting point or another pre-assigned location for more work. Employing the supplier's industrial mobile robotics technology, the robot moves using stereo cameras to build a reliable 3D map of the environment. The vehicle then uses the map and its own reasoning ability to navigate a predetermined path. Seegrid, 412-621-4305, www.seegrid.com, Booth 3672.
Bar code scanners easily connect
Ideal for distribution warehouses and high-speed packaging operations, the CLV620 and CLV630 line of bar code scanners offer a range of connectivity options. Both scanners have onboard serial and EtherNet communication versions, track packages with encoder input and offer an IP 65 enclosure rating. Added reading performance functionality enables the scanners to read poor, partially hidden or damaged bar codes, while higher processing capabilities yield real-time 1200 Hz scanning. SICK, 800-325-7425, www.sickusa.com, Booth 1031.
Cart can be steered, towed
Combining features from two of the supplier's carts—the Optimal Steer cart and the Push Static cart—the Trans4mer cart optimizes materials handling efficiency in industrial and warehousing environments. Raising or lowering the cart's tow bar transforms the rear axle steering from swivel to static casters. This feature allows an operator to tow multiple units along a specific route while maneuvering in narrow aisle widths. Alternately, the cart may be manually pushed and navigated in a fashion similar to a platform truck. Topper Industrial, 800-529-0909, www.topperindustrial.com, Booth 2374.
Software increases picking speed, productivity
Adding the SpeedPack module to the Continuous Order Fulfillment Executor software allows you to handle peak periods. In addition, overall packing capacity and productivity is increased. The module includes specialized workstations to efficiently handle orders that are suitable for shipment in similar containers. By allowing more orders to be sorted in a given time, the system increases picking efficiency via batch sizing to cut walk time between pick jobs by at least 50%. VARGO Adaptive Software, 614-876-1163, www.vargocompanies.com, Booth 2616.
Voice directed picking
Hands-free voice user interfaces for mobile terminals deliver proven gains in productivity, accuracy and safety to supply chain operations. Voice Client third party compatible software voice enables existing RF terminals from PTX, LXE, Motorola and Intermec. Vocollect, 866-238-4810, www.vocollect.com, Booth 3941.
A million kinds of lift tables
Offered in more than 1 million possible configurations, Backsaver lift tables improve productivity and worker safety in machine feeding, work positioning, assembly, order picking and pallet loading. Standard units are offered in capacities from 500 to 6,000 pounds and lifting heights up to 56 inches. Higher weight capacities and lifting heights may also be specified. Includes a comfort edge tabletop that eliminates sharp corners and improves visibility. Southworth Products, 207-878-0700, www.southworthproducts.com, Booth 403.
Overhead enclosed track conveyor
For handling light- to medium-duty loads, the Chainveyor enclosed track overhead conveyor provides an economical alternative to heavier-duty enclosed track or I-beam conveyors. Ideal for manufacturing, distribution and warehousing use, the system efficiently delivers cartons or totes through the order picking area while reducing worker time, motion and space. In manufacturing, the system transports products overhead and through the various operations required for production or painting. Lauyans & Co., 502-772-9000, www.lauyans.com, Booth 2816.
High-density VLM
To manage fast storage and retrieval of parts, components and finished goods, Modula vertical lift machines offer an automated, high density storage solution. Expandable up to 46 feet, the unit's total capacity is 132,000 pounds. Drawers in two depths—24 and 32 inches—are offered, capable of holding up to 1,650 pounds each. For increased picking speed, the lifts travel vertically at a rate of 7.22 feet per second and offer flexible height management in real time and pick-to-light or pick-by-picture options. System Storage Solutions, 732-469-4300, www.systemstoragesolutions.com, www.modula-us.com, Booth 3663.
Conveyor belt curve system
The CurveTrack belt curve system is ideal for complex applications with continuous, high-speed operations and limited space. Engineered for safety, efficiency and reliability, the conveyor features a unique belt-guidance system for optimized, precise belt movement. Belt changeover can be done quickly and efficiently with few tools to reduce downtime. Caljan Rite-Hite US, 800-338-1751, www.caljanritehiteus.com, Booth 3279.
Touchless turn palletizing
The SP4000 high-level palletizer combines soft turn infeed, pattern forming and easy-to-operate controls. The unit increases production speed and eliminates product damage with touch-less turning, making it ideal for packages that require gentle handling or labels-out palletizing. Products are consistently turned to 90°, 180° or 270°. Pattern forming technology maintains load integrity. The palletizer also features stop-less gap technology in the row former and a bi-parting stripper apron. Columbia Machine, 800-628-4065, www.palletizing.com, Booth 316.
Camera-based auto-ID
The AV6010 long-range camera system provides high reliability and enhanced performance for 1D and 2D bar code reading, as well as for OCR and video coding applications. The camera-based scanning solution cuts installation time by 70% with an auto-configuration wizard and by integrating camera, illumination, decoder and power supplies into a single unit. An internal network eliminates camera failure. Ideal for high-speed parcel sortation. Accu-Sort Systems, 215-723-0981, www.accusort.com, Booth 1831.
Transform bulk flow into sortable singles
The Accord singulator transforms bulk package flow, including stacked items, into a single, sortable stream by buffering and metering packages. With no manual intervention, the system handles an array of flats, polybags, softpacks and cartons at rates of 100-plus items per minute. This high singulation rate makes the system ideal for order fulfillment, returns processing and crossdocking sorter systems. Cinetic Sorting, 502-636-1414, www.sorting.com, Booth 2241.
Simulate operations changes
The Simcad Pro Dynamic Next Generation simulator provides an extensive modeling environment for interactive process optimization. By eliminating coding requirements, the simulation tool allows on-the-fly design changes, immediately impacting an operation's performance and efficiency in real time. The system can be used to create, validate and implement potential operational concepts, without disrupting current operations. CreateASoft, 630-428-2850, www.createasoft.com, Booth 4451.
Fire safe decking
Two decking solutions meet fire, building code and insurance regulations: Punch Deck and Punch Deck PLUS. Punch Deck steel decking has 50% open area and fits common rack sizes. Its smooth surface is ideal for storing and retrieving boxes, bags, carpets, mattresses and rolled goods. For applications that need a flat shelf with a smaller hole pattern, such as furniture, Punch Deck PLUS provides compatible surface. Both products permit sprinkler water to pass through. DACS, 866-400-8107, www.punchdeck.com, Booth 3115.
Pneumatic fork trucks haul up to 11,000 pounds
Combined with advanced engine technologies, an innovative hydraulic system and wet disc brake system, the CX50 series of pneumatic lift trucks deliver improved durability and reliability while reducing operating costs. A 3.3-liter diesel engine provides fuel efficiency, lower noise levels, reduced particulate in the exhaust and full power in severe conditions. Closed-center load sensing system hydraulics further assist in increasing efficiency and productivity. Gasoline and LPG models have an electronically controlled Tier 2 compliant engine and three-way catalytic converter. Komatsu Forklift USA, 770-788-3440, www.kfiusa.com, Booth 1512.
Insulated shippers maintain content temperature
Temp-Pack pre-qualified insulated shipping containers protect temperature-sensitive synthetic tissue and pharmaceutical, biological and bio-tech products in all seasons. Ideal for use during express shipments, the products maintain product integrity in environments from 14 F to 104 F. Offered from stock in standard sizes, the containers maintain content temperature from 24 to 72 hours, any time of year. Flexcon Container, 908-871-7000, www.flexcontainer.com, Booth 4216.
High-frequency battery charging
A new line of cost-saving, high-frequency chargers, the EnForcer HF, EnForcer HF-IQ and EnForcer HF Multi, deliver a power factor of 95% or more and cut costs. The chargers' high-efficiency rating of 91% or greater saves energy while lengthening battery life and reducing maintenance. EnerSys, 610-208-1921, www.enersysmp.com, Booth 603.
Roll-up door handles harsh conditions
Capable of withstanding high wind loads and extreme harsh conditions like those in food processing plants and washing stations, the HarshGuard roll-up door provides access protection. The door's tensioning system maintains a seal under gusts up to 70 miles-per-hour. It may also be installed in interior facility areas susceptible to high positive/negative pressures. A standard, enclosed motor lifts and lowers at rates up to 50 inches per second. Sizes range from 8 x 8 to 14 x 14 feet. Goff's Enterprises, 800-234-0337, www.goffscurtainwalls.com, Booth 116.
Secure vehicles at the dock
A simple way to secure vehicles at the dock, the Power Chock wheel-based truck restraint system also works with trailers with lift gates. A large steel chock set at the end of a counter-balanced arm allows the system to work independently of a truck's rear impact guard. The chock is placed in front of the vehicle's rear wheel on a grade-level ground plate. Additionally, a communication system of interior and exterior building lights, sensors and alarms provides a clear message about loading safety to dock employees and truck drivers. GMR Safety, 888-629-4494, www.gmrsafety.com, Booth 1573.
Mobile asset visibility
Generating complete enterprise visibility, the Unified Asset Visibility Solution combines location, status and condition information about mobile assets, including work-in-progress and specialized equipment. The software provides real-time information in any location. The data collected integrates directly into business processes with industrial WiFi-based active RFID tags and enterprise software. AeroScout USA, 650-596-2994, www.aeroscout.com, Booth 5555.
Real-time picking improvement
To maximize picking efficiencies, DC Xcellerator analyzes a facility's entire range of picking systems—manual, semi-automatic and automatic—in real time. The software details system effectiveness in its current configuration and recommends adjustments to product placement, machinery and personnel to optimize picking. Expandable, the system has 11 modules, including order and product analyzer, item slotting, diagnostics, order scheduling and simulation. SI Systems, 800-523-9464, www.SIingenuity.com, Booth 5531.
Cabinets resist corrosion
The corrosion-resistant line of DuraTough Galvanite all-welded storage, combination and wardrobe cabinets withstand tough industrial applications. Offered in heavy-duty and extra heavy-duty models, the cabinets are fabricated from galvanneal steel and finished with a heavy layer of high-grade powder coat paint for added protection. They are ideal for use in any high humidity environment as well as in manufacturing. Ready-to-use, the units are shipped fully assembled. Hallowell Div., List Industries, 866-566-0500, www.hallowell-list.com, Booth 952.
Rugged photoelectric sensor
The OG-Cube photoelectric sensor provides high optical performance in a compact metal housing. The sensor—which generates reliable position detection in conveying, packaging, materials handling and manufacturing—is encased to withstand harsh conditions. Metal M18 mounting threads will not strip and a standard M12 connector resists high torquing for quick wiring. For troubleshooting, bright LEDs indicate power and output operating status. ifm efector, 800-441-8246, www.ifmefector.com, Booth 1863.
System unites manual, automated picking
The Stationary Sequence Buffer compensates for the time it would take to predict the order picking time necessary to select, count and pack components out of storage totes in conjunction with high-speed, multi-aisle picking systems. The system accumulates totes prior to production and/or packing stations while putting the totes into the proper order sequence prior to picking. Reaching heights up to 30 feet, the unit uses high speed lateral belt transfer for load-handling. viastore systems, 616-977-3950, www.viastore.com, Booth 4108.
Conveyor turntables
Conveyor turntables in roller or chain configurations feature variable rotation positions. The units are equipped with an adjustable stop with electric motor, pneumatic or hydraulic rotation actuation. Painted, galvanized or stainless steel construction may be specified. InterSystems, 800-228-1483, www.intersystems.net, Booth 3816.
Hoists offer variable speed
Coffing JLC-V electric hoists feature a compact variable frequency drive for neat and complete containment under the cover of the hoist. The drive generates load-spotting and inching capability with additional speed flexibility and soft starting/stopping. Other features include a five-pocket load sheave, multiple-disc motor brake and overload clutch. Rated for loads from 250 pounds to 2 tons, the hoists reach lifting speeds of 8 to 32 feet per minute. Columbus McKinnon, 800-477-5003, www.cmworks.com, Booth 1533.
Protect columns from impacts
Shield facility structures from impacts with Protect-It Maxi, a column protector that fits any size pillar or post. Consisting of high-impact plastic modular components, the protector is engineered to prevent damage by absorbing a fork lift impact. The modular units link together with connecting pins to fit around any column shape, including square, round and I-beam. Konstant, 800-655-7225, www.konstant.com, Booth 1264.




























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