MMH Mobile
Log In  |  Register          Subscribe to Modern Materials Handling and MHPN
Zibb
Subscribe to Modern Materials Handling and MHPN

From the Advisory Board: The anti-handling age

Science fiction is turning into just plain science. And it's around the corner.

By John Usher, Professor and Chairman, Department of Industrial Engineering, University of Louisville -- Modern Materials Handling, 1/1/2009

“NO!!” The word comes out of my mouth just as my cell phone comes out of my pocket and hits the concrete sidewalk. A quick check confirms that it still works, but the back cover plate is badly cracked. Hmm, I guess some duct tape would work. I could order a replacement off the Internet, but that will take two weeks and cost a lot of money. Or, what if I just enter a special code on my phone which downloads a 3-D solid model of the part I need (for 29 cents) and relays it to my new Nano-Fab 2020 sitting in my basement?

The machine, which is little more than an ink-jet printer hooked to some canisters of basic materials, starts building my new plastic cover plate, one layer at a time. An hour later, I pop the part out of the tabletop machine and onto my new phone. I am, as they say, good to go.

However, there are a few organizations that are not so happy. Take for example Injecto Inc., which used to make this part for $1.99 and sell it for $6.99. Or how about threePL Inc, which used to store and pick this part for 69 cents? And then there's UPX, which used to deliver it for $7.99 S&H. Don't forget Conveya Inc., which supplied all the conveyors at Injecto. Or Tilton Industries which supplied the tilt-tray sorter at the 3PL. Or Scanyourbox LLC which installed the scanners at UPX. OK, enough!

This scenario is still a ways off, but make no mistake, it will happen. Nobel Laureate physicist Richard Feynman proposed the idea of nanotechnology in a landmark lecture in 1959 called “There's Plenty of Room at the Bottom.” In it, he pointed out that the laws of physics do not prohibit us from actually constructing things one atom at a time.

Today, scientists and engineers are creating a variety of small devices including pumps, gears, sensors, valves and other mechanisms measuring only a few nanometers (1 nanometer = 1 billionth of a meter). In his 2005 book, “The Singularity is Near,” Ray Kurweil lays out a very plausible scenario of the future using well-documented technology growth trends. He shows how, very soon, we will have millions of times more computing power than we have today, and soon after that billions, growing in an exponential pattern. His predictions about the accelerating pace at which technology is headed straight at us are both exciting and chilling.

By harnessing our existing computing power and using it to control and manipulate materials at smaller and smaller scales, rapid prototyping is transforming into direct digital manufacturing (DDM). DDM is closer to reality than flying cars, completely automated factories, entire meals in pill form, and a host of other “crazy” ideas we were led to believe would have happened by now.

I keep hearing that “the future is logistics.” Actually, I think the future is anti-logistics. Once we have the technology to directly manufacture what we need, when we need it, and exactly where we need it, we'll also need fewer warehouses to store little plastic parts, fewer trucks burning millions of gallons of fuel to haul little plastic parts, fewer saws in the Great Northwest to cut down millions of trees to make cardboard boxes to hold the little plastic parts, and so on. The potential of DDM to remove waste throughout manufacturing, storage and distribution is staggering … and the manufacturing and distribution industries had better be prepared.

No one can foresee exactly what the future holds, but it seems certain that new technologies will create unique solutions to our manufacturing and logistics needs. It even seems likely that a huge chunk of our current materials handling, logistics and transportation systems could disappear entirely. What will fill the void? I don't know, but I sure hope it's flying cars.


Author Information
John Usher can be contacted at usher@louisville.edu

Talkback

We would love your feedback!

Post a comment

» VIEW ALL TALKBACK THREADS

Related Content

Related Content

 

By This Author

There are no other articles written by this author.

Sponsored Links

Reed Business Information Resource Center

Featured Company


Related Resources


 
Advertisement

More Content

  • Blogs
  • Webcasts

Blogs

  • Tom Andel
    Takeaways

    November 4, 2009
    Crown’s IC lift truck: farm-raised for endurance
    Well, I can finally talk about it. A few weeks ago I attended a media-only introduction to the C-5, Crown Equipment Corporation’s first compa......
    More
  • Tom Andel
    Takeaways

    November 2, 2009
    OSHA: tougher on lift truck violations
    In my last blog I addressed under-ride, a particularly ugly and often fatal type of lift truck accident. I also told you that the House Education a......
    More
  • View All BlogsRSS
Advertisements





MODERN MATERIALS HANDLING NEWSLETTERS

This Week in Modern
Modern Best Practices
Modern Product Showcase
Modern Technology Trends
Modern Early Edition
MHPN Product Alert
MHPN Product Showcase
Please read our Privacy Policy
About Us   |   Contact Us   |   Advertising Info   |   Site Map   |   FREE Subscriptions   ||   RSS
© 2009 Reed Business Information, a division of Reed Elsevier Inc. All rights reserved.
Use of this Web site is subject to its Terms of Use | Privacy Policy
Please visit these other Reed Business sites