Subscribe to our free, weekly email newsletter!


Casebook 2011: Automatic guided vehicles soak up waste and inefficiency

Beverage distributor cans old layout in favor of new equipment and software.
By Josh Bond, Associate Editor
November 10, 2010

Quaker Tropicana Gatorade (QTG), a subsidiary business of PepsiCo, was looking to boost productivity and operational efficiency in its Atlanta, Ga., facility. The facility had already automated the production and bottling process. With those improvements so successful, the company looked to make similar moves in finished product movement. A mixture of laser-guided, automatic guided vehicles (AGVs) and software yielded a targeted return on investment.  And now, the vehicles (JBT Corporation, 215-822-4600, http://www.jbtc-agv.com) are slated to roll out in other QTG facilities.

The AGV system includes 11 computer-controlled vehicles and the management software is fully integrated in the plant warehouse management system. The 5,000-pound capacity, counterbalanced AGVs are outfitted with single/double fork attachments that allow each vehicle to carry one or two adjacent pallets. The battery-powered units automatically swap batteries, and use front-, side- and rear-mounted lasers to detect obstacles.

The units pick up full pallets of finished goods from 10 stretch wrappers and deliver them to the appropriate destination: directly onto over-the-road trailers, onto bridge conveyors to an adjacent distribution center, or into temporary storage lanes. Web-based management software coordinates efficient vehicle movement and shares information with external I/O on the conveyors and other plant software. And because the system can be accessed remotely, supervisors can monitor system performance quickly and easily.

About the Author

image
Josh Bond
Associate Editor

Josh Bond is an associate editor to Modern. Josh was formerly Modern’s lift truck columnist and contributing editor, has a degree in Journalism from Keene State College and has studied business management at Franklin Pierce.


Subscribe to Modern Materials Handling magazine

Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Recent Entries

This complimentary white paper addresses areas of potential benefit to a grocery distributor considering an investment in automated case picking technology.

In 2015, a new era in shipment pricing will go into effect when major carriers implement dimensional ("dim") weight pricing for all ground packages regardless of their size. This complimentary white paper, "Dimensional Weight: Don't Let it Weigh You Down", can help you optimize your packaging operation to minimize the financial impacts of dimensional weight pricing.

Replacing older, less-efficient lift trucks at the right time can reduce your maintenance costs, improve your productivity and, most importantly, save money and maximize your return on investment. So how do you determine the right time to make a new, significant purchase? Download this complimentary white paper for guidance on how to determine the ideal time to replace lift trucks and how planned replacement can benefit your operation.

The prolonged operating hours of automated distribution operations leave limited time for maintenance. For tightly-scheduled fulfillment operations, unplanned downtime not only cuts into slim profit margins, it jeopardizes future business and customer loyalty. Download this complimentary white paper to learn five mission-critical benefits of implementing a resident maintenance program.

Debut of Pharma EXPO plays crucial role in increase.



© Copyright 2013 Peerless Media LLC, a division of EH Publishing, Inc • 111 Speen Street, Ste 200, Framingham, MA 01701 USA