Subscribe to our free, weekly email newsletter!


Color-coded bin system increases efficiency

Millions of small parts kept orderly and traceable in equipment manufacturing facility.
By Josh Bond, Associate Editor
October 22, 2011

After a manufacturer of earth-moving equipment experienced a spike in demand, it sought a heavy-duty plastic bin system and supplier. The solution addressed the company’s concerns about small parts inventory, organization and distribution throughout its manufacturing facilities.

The company explained its need for a new inventory system consisting of a very large variety of bin sizes and colors to sort, organize and transport literally millions of small parts. The supplier’s ability to meet deadline commitments was crucial. If incoming parts arrived before the bins were available, it could have been disastrous.

A specific mix of product was needed on each truckload and some releases encompassed multiple truckloads. Over a two-year period, more than 250,000 bins were shipped to the facility.  The project required top-notch coordination of shipments from five distribution centers along with expert demand planning to ensure each truck contained the proper mixture of bin sizes in the required corresponding colors.

With exactly sized bins for every application, and a variety of colors, the customer saw significant improvement in inventory control.

View color-coded bin systems from:

More Storage coverage.

More from Modern’s 2012 Casebook

About the Author

image
Josh Bond
Associate Editor

Josh Bond is an associate editor to Modern. Josh was formerly Modern’s lift truck columnist and contributing editor, has a degree in Journalism from Keene State College and has studied business management at Franklin Pierce.


Subscribe to Modern Materials Handling magazine

Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Recent Entries

MHI announced the MHI 2015 Innovation and Young Professional Award winners last night at their 70th Anniversary Celebration during ProMat 2015.

Today marks the conclusion of ProMat 2015, four days of comprehensive problem solving and networking to provide solutions to the complex manufacturing and supply chain challenges faced by industry today.

With a record 155,000 square feet of exhibit space reserved by nearly 350 companies back in December 2014, Modex 2016 will continue the show’s expansion in both solution offerings and popularity.

Doosan (Booth 662) highlighted the new BR18/20SP-7 narrow aisle reach truck, its first product in the class. It also showcased its first engine, which replaced third-party engines and is now used in all Doosan products.

During Wednesday’s afternoon keynote address, Apple co-founder Steve Wozniak, affectionately known as “The Woz,” suggested the future of technology now is every bit as uncertain to him as it was 30 years ago.



© Copyright 2015 Peerless Media LLC, a division of EH Publishing, Inc • 111 Speen Street, Ste 200, Framingham, MA 01701 USA