Subscribe to our free, weekly email newsletter!


Conveyor handles complexity

Trojan Battery improves efficiency with minimum pressure conveyor system.
August 01, 2012

Trojan Battery is the world’s leading manufacturer of deep cycle batteries. The batteries are built to meet the complex requirements of today’s advancing applications for the renewable energy, golf, heavy duty truck, serial/scissor lift, floor machine, RV and marine industries. But when looking to improve efficiency at its own manufacturing facility, the company realized it had some complex requirements of its own.

In its Lithonia, Ga., facility, the company was looking for ways to move the battery cases through machines during the pre-acid fill assembly process. Space was tight, the environment was harsh, and battery weight varied from empty plastic shells to 50-pound, lead-filled cases ready for acid filling and sealing.

The solution (Conveyors & Drives, condrives.com; Hytrol, hytrol.com) was a conveyor system that uses tight radius curves to avoid columns located throughout the facility and to keep the line moving efficiently.

The minimum pressure conveyors are set on close axle centers to maximize the system’s capacity and maintain throughput. And, 1.9-inch diameter rollers and heavy duty UHMV guarding were used throughout the system for added strength in the abusive environment.

“The conveyors are robust enough for our harsh environment and help us to be as efficient as possible in our manufacturing process,” said Eric Rueter, the company’s director of process engineering.
This new system increased Trojan’s battery production, reduced manufacturing costs, and created additional shipping capacity. 

Subscribe to Modern Materials Handling magazine

Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Recent Entries

Despite advances in process automation, vital business processes consisting of data-driven tasks such as collecting, reviewing, and inputting information still exist in most organizations. These tasks are mundane, repetitive and... okay, boring.

Pressure-senstitive labeling machinery company expands Accraply's products and markets.

The new tire handling systems group will offer a variety of services including design engineering, project management, site supervision, controls, software, automated storage and retrieval, and custom manufacturing solutions specific to the tire industry.

New facility to house more than 300 engineers, project managers, sales, customer service and administrative staff.

Material handling parts distributor acquires Mid-Atlantic industrial safety distributor.

About the Author

Noël P. Bodenburg, executive managing editor, has been with Modern Materials Handling and Material Handling Product News since 2006. She is a graduate of Boston University. Prior to joining the Supply Chain Group magazines, Noël worked as a production and managing editor at other industry business-to-business publications.


© Copyright 2016 Peerless Media LLC, a division of EH Publishing, Inc • 111 Speen Street, Ste 200, Framingham, MA 01701 USA