Subscribe to our free, weekly email newsletter!


Conveyor handles complexity

Trojan Battery improves efficiency with minimum pressure conveyor system.
By Noël P. Bodenburg, Executive Managing Editor
August 01, 2012

Trojan Battery is the world’s leading manufacturer of deep cycle batteries. The batteries are built to meet the complex requirements of today’s advancing applications for the renewable energy, golf, heavy duty truck, serial/scissor lift, floor machine, RV and marine industries. But when looking to improve efficiency at its own manufacturing facility, the company realized it had some complex requirements of its own.

In its Lithonia, Ga., facility, the company was looking for ways to move the battery cases through machines during the pre-acid fill assembly process. Space was tight, the environment was harsh, and battery weight varied from empty plastic shells to 50-pound, lead-filled cases ready for acid filling and sealing.

The solution (Conveyors & Drives, condrives.com; Hytrol, hytrol.com) was a conveyor system that uses tight radius curves to avoid columns located throughout the facility and to keep the line moving efficiently.

The minimum pressure conveyors are set on close axle centers to maximize the system’s capacity and maintain throughput. And, 1.9-inch diameter rollers and heavy duty UHMV guarding were used throughout the system for added strength in the abusive environment.

“The conveyors are robust enough for our harsh environment and help us to be as efficient as possible in our manufacturing process,” said Eric Rueter, the company’s director of process engineering.
This new system increased Trojan’s battery production, reduced manufacturing costs, and created additional shipping capacity. 

About the Author

image
Noël P. Bodenburg
Executive Managing Editor

Noël P. Bodenburg, executive managing editor, has been with Modern Materials Handling and Material Handling Product News since 2006. She is a graduate of Boston University. Prior to joining the Supply Chain Group magazines, Noël worked as a production and managing editor at other industry business-to-business publications.


Subscribe to Modern Materials Handling magazine

Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Recent Entries

Made up of nine- to 14-year olds, six teams of eight will face off in a series of

Parent company's Logistics & Automation Division began servicing North American customers in 1962, 12 years before Murata machinery was established.

Pack Expo and Pharma Expo to draw 2,400 exhibitors in more than 1.2 million net square feet of exhibit space.

Cloud-based manufacturing execution systems grant visibility into centralized or global manufacturing environments.

In-plant trailers represent a tried and true method of moving materials through plants safely and efficiently. While trailers look alike at first glance, there are some significant differences that greatly affect performance and cost. The wise purchaser will study the differences and select the system that makes the best sense for the specific application. This complimentary white paper addresses the most important design factors to consider when specifying in-plant trailers.



© Copyright 2013 Peerless Media LLC, a division of EH Publishing, Inc • 111 Speen Street, Ste 200, Framingham, MA 01701 USA