Fixed path: Scalable automation accelerates growth

A major automotive manufacturer wanted to minimize manual traffic in its aisles. After deploying automatic guided carts (AGCs), the customer also improved the overall material flow, optimized order management and reduced risk of damage.

The company wanted to move its carts of shocks and trim parts within the plant, but not use lift trucks. A series of AGC tuggers now reliably carry the loads at a reduced cost. One system consists of one tape-guided jack pin tugger AGC that transports three of the carts throughout the layout. There is a turnaround and a workstation at each end of the guide path.

The system also includes another system with a dedicated AGC to pick up shocks from the unloading docks to the shock picking area. This design provides an expandable platform that meets current and future assembly needs. The AGCs use a magnetic tape navigation technology and controls platforms.

“Some of the most important benefits of this system have been the reduced walking time and overall reduction in manual tasks,” says the facility’s plant engineer. “Our biggest concern at the outset was the possibility of a collision with a lift truck. Once the drivers became familiar with the carts’ safety features and accustomed to having them around, we’ve had no problems.”

The project was completed with minimal disruptions and created a platform designed for future expansion. The solution enabled the company to keep its retail prices stable and margins higher. The company is now evaluating other areas in its operation where automated solutions might be deployed.

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