Manufacturer finds right container to maximize space

The perfect container allows manufacturer to maximize cube in vertical carousel.

By ·

Many manufacturers and distributors turn to vertical carousels and vertical lifts to store more in less space. But without the correct size container that fits both the unit and the products to be stored, this automated solution can waste just as much space as standard shelving. A New Jersey manufacturer of car parts recently found a custom container solution that improved organization and cut storage space by 19%.

The company chose a 24 x 4 x 2-inch tote that can hold as many as 12 different parts of small items. Managers say the containers work very well and are fully adjustable with no danger of part migration. For larger parts, the company chose a 24 x 9 x 8-inch container with a closed front. This design allows workers to load the containers with no danger of product falling out of the front. Easy pull handles in the front of the tote make picking parts a breeze and dividers adjust to create the correct size compartment for almost any part. The containers have a perfectly straight wall that helps to increase storage capacity.

“We love the carousel, but the secret to the success of this system was to use the perfect-sized containers,” says one supervisor. “The these containers fit our application and our equipment perfectly and saved us from having to buy an additional unit.”

The solution combines specific containers for each group of products with the right accessories (dividers, placards, etc.) to make the system functionally and aesthetically pleasing.

Flexcon
908-871-7000
http://www.flexcontainer.com

More Packaging Coverage

More from Modern’s 2012 Casebook


About the Author

Josh Bond, Senior Editor
Josh Bond is Senior Editor for Modern, and was formerly Modern’s lift truck columnist and associate editor. He has a degree in Journalism from Keene State College and has studied business management at Franklin Pierce University.

Subscribe to Modern Materials Handling Magazine!

Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Latest Whitepaper
Sorting Out Your Sortation Options
Guiding you through the process of evaluating and selecting the right “mission-critical” sortation solution
Download Today!
From the April 2017 Issue
How does a fastgrowing, e-commerce startup company build out order fulfillment capabilities? Thrive Market answered that question with its new facility in Indiana.
2017 Warehouse/DC Equipment Survey: Investment up as service pressures rise
Putaway 101: Everything in its Place
View More From this Issue
Subscribe to Our Email Newsletter
Sign up today to receive our FREE, weekly email newsletter!
Latest Webcast
2016 Warehouse/DC Operations Webcast: Confronting omni-channel complexity
During this webcast we’ll examine the current activities, trends, and best practices in warehouse and DC operations management and how companies plan to address complex issues associate with omni-channel fulfillment.
Register Today!
EDITORS' PICKS
ProMat closes: Make your plans for Modex 2018
With a record number of exhibitors and attendees seen at ProMat 2017, MHI anticipates more of the...
Keynote: Magic is the result of over-preparation and over-delivering to customers
During his keynote presentation Wednesday afternoon, Earvin “Magic” Johnson told a packed...

Keynote panel confirms digital supply chain shift seen in new MHI study
Wednesday’s keynote panelists agreed it is time to embrace the shift to digital supply chains seen...
MHI to honor original products, solutions with 5th-annual Innovation Awards
On Wednesday, during MHI Industry Night with Dana Carvey, the winners of the 5th-annual MHI...