Light-directed pick cart makes one trip, 60 orders filled

Light-directed pick carts offer operational flexibility, boosting picking rates 400%.

By ·

Traveling through a warehouse can consume time and resources, especially when nearby products require two separate trips. At one PFSweb facility, versatile carts with integrated pick management software significantly improved the speed and accuracy of the order fulfillment process.

The solution uses picking carts that hold multiple order cartons, up to 60 at a time. The carts wirelessly download orders and an onboard display directs the operator to each location in the warehouse. Using a wireless bar code scanner, the operator scans both the storage location of the item in the warehouse and then scans the bar code on the item. The operator then picks items directly into the order carton, which features “put-to-light” displays on each shelf. The displays indicate item quantity and destination, and the operator touches a button on the display to confirm the pick.

The highly portable carts offer operational flexibility as the number of operators can scale up or down depending on the daily order volume.  It accommodates single-line and multi-line orders, enabling high productivity and order accuracy. 

Using this new order fulfillment system, pick rates at the PFSweb facility have increased from 45 order lines per operator per hour to 180 per hour, all while increasing picking accuracy.  In addition, the software enables real-time reporting, such as order status and operator performance statistics.

Dematic
800-530-9153
http://www.dematic.com

More Technology coverage.

More from Modern’s 2012 Casebook


About the Author

Josh Bond, Senior Editor
Josh Bond is Senior Editor for Modern, and was formerly Modern’s lift truck columnist and associate editor. He has a degree in Journalism from Keene State College and has studied business management at Franklin Pierce University.

Subscribe to Modern Materials Handling Magazine!

Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Latest Whitepaper
Download: Material Handling Technology Survey Results
Readers are buying and replacing warehousing and distribution center software, but not before they do their own homework.
Download Today!
From the July 2017 Modern Materials Handling Issue
Shuttle and case dispensing technologies help Southern Glazer’s Wine & Spirits keep up with demand in one of the most competitive markets in the country.
Southern Glazer’s Wine & Spirits: Designed to Last
Automation: What’s at the heart of your system?
View More From this Issue
Subscribe to Our Email Newsletter
Sign up today to receive our FREE, weekly email newsletter!
Latest Webcast
Warehouse Execution Systems (WES): The Pathway to Same-Day Fulfillment
This webinar explores the processes and technologies enabling same-day, same-hour order fulfillment using intelligent supply chain software.
Register Today!
EDITORS' PICKS
Southern Glazer’s Wine & Spirits: Designed to Last
On Long Island, the country’s premier distributor of wine and spirits turned to shuttle and case...
GE Healthcare System Report: Lean repairs
Self-driving mobile robots improve cycle times and reduce floor space at GE Healthcare’s new...

Materials Handling Innovation (and why it matters)
Every company considers itself an innovator. It’s time to include materials handling leaders in...
Thrive Market’s Startup Distribution Network
How does a fastgrowing, e-commerce startup company build out order fulfillment capabilities? Thrive...