Light-directed pick cart makes one trip, 60 orders filled
Light-directed pick carts offer operational flexibility, boosting picking rates 400%.
in the NewsPeak season forecast puts Port of Oakland in positive position FTR’s Trucking Conditions Index is flat sequentially but remains positive AAR reports annual U.S. carload and intermodal gains for week ending July 15 Supplier Relationship Micro Management June Cass Freight Index report is solid More News
Traveling through a warehouse can consume time and resources, especially when nearby products require two separate trips. At one PFSweb facility, versatile carts with integrated pick management software significantly improved the speed and accuracy of the order fulfillment process.
The solution uses picking carts that hold multiple order cartons, up to 60 at a time. The carts wirelessly download orders and an onboard display directs the operator to each location in the warehouse. Using a wireless bar code scanner, the operator scans both the storage location of the item in the warehouse and then scans the bar code on the item. The operator then picks items directly into the order carton, which features “put-to-light” displays on each shelf. The displays indicate item quantity and destination, and the operator touches a button on the display to confirm the pick.
The highly portable carts offer operational flexibility as the number of operators can scale up or down depending on the daily order volume. It accommodates single-line and multi-line orders, enabling high productivity and order accuracy.
Using this new order fulfillment system, pick rates at the PFSweb facility have increased from 45 order lines per operator per hour to 180 per hour, all while increasing picking accuracy. In addition, the software enables real-time reporting, such as order status and operator performance statistics.
More Technology coverage.
More from Modern’s 2012 Casebook
About the AuthorJosh Bond, Senior Editor Josh Bond is Senior Editor for Modern, and was formerly Modern’s lift truck columnist and associate editor. He has a degree in Journalism from Keene State College and has studied business management at Franklin Pierce University.
Subscribe to Modern Materials Handling Magazine!Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!
Southern Glazer’s Wine & Spirits: Designed to Last Automation: What’s at the heart of your system? View More From this Issue