Rubbermaid Products’ Commercial retrofitted AS/RS
By updating an aging manual storage system with automated cranes, Rubbermaid Commercial Products reduced costs and improved safety.
in the NewsState of Logistics 2016: Pursue mutual benefit Case Study: LEAN Yields Big Results project44 and 10-4 systems announce strategic partnership to take effect in late 2016 FTR’s Trucking Conditions Index sees sequential gains Self-driving truck makes its first (beer) run More News
Reduce, reuse and recycle. Those are the three R’s of the sustainability movement.
Going green may not have been one of the reasons Rubbermaid Commercial Products chose to retrofit a manually operated, high-bay warehouse with automated storage and retrieval cranes (Dematic, formerly HK Systems) last year at its 750,000-square-foot manufacturing plant and distribution center in Winchester, Va., but the three R’s are certainly in play.
The company was able to reuse and recycle the existing rack infrastructure in a 20-year-old, high-density storage area containing 56,500 pallet positions in 200,000 square feet. Meanwhile, by replacing 10 aging manually driven stracker cranes with 28 automated cranes, Rubbermaid reduced the amount of labor associated with operating that section of its operations. As a side benefit, automating the storage area has also created a much safer work environment and provided room to grow in the future.
Launched in November 2008, the project unfolded in four distinct steps over an 11-month period
choosing a solution and vendor,
designing the system and processes,
preparing for the installation, and
finalizing the installation.
About the AuthorBob Trebilcock Bob Trebilcock, editorial director, has covered materials handling, technology, logistics and supply chain topics for nearly 30 years. In addition to Supply Chain Management Review, he is also Executive Editor of Modern Materials Handling. A graduate of Bowling Green State University, Trebilcock lives in Keene, NH. He can be reached at 603-357-0484.
Subscribe to Modern Materials Handling Magazine!Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!
System Report: Brownells new DC is flexible and responsive Pallet Usage Report: Pallets Remain Critical in the Modern-Day Warehouse View More From this Issue