Rubbermaid Products’ Commercial retrofitted AS/RS

By updating an aging manual storage system with automated cranes, Rubbermaid Commercial Products reduced costs and improved safety.

By · December 15, 2010

Reduce, reuse and recycle. Those are the three R’s of the sustainability movement.

Going green may not have been one of the reasons Rubbermaid Commercial Products chose to retrofit a manually operated, high-bay warehouse with automated storage and retrieval cranes (Dematic, formerly HK Systems) last year at its 750,000-square-foot manufacturing plant and distribution center in Winchester, Va., but the three R’s are certainly in play.

The company was able to reuse and recycle the existing rack infrastructure in a 20-year-old, high-density storage area containing 56,500 pallet positions in 200,000 square feet. Meanwhile, by replacing 10 aging manually driven stracker cranes with 28 automated cranes, Rubbermaid reduced the amount of labor associated with operating that section of its operations. As a side benefit, automating the storage area has also created a much safer work environment and provided room to grow in the future.

Launched in November 2008, the project unfolded in four distinct steps over an 11-month period

  • choosing a solution and vendor,

  • designing the system and processes,

  • preparing for the installation, and

  • finalizing the installation.

click here to download the PDF article
click here to download PDF article

About the Author

Bob Trebilcock
Bob Trebilcock, editorial director, has covered materials handling, technology, logistics and supply chain topics for nearly 30 years. In addition to Supply Chain Management Review, he is also Executive Editor of Modern Materials Handling. A graduate of Bowling Green State University, Trebilcock lives in Keene, NH. He can be reached at 603-357-0484.

Subscribe to Modern Materials Handling Magazine!

Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Latest Whitepaper
Hydrogen, the Future of Materials Handling
Large, successful organizations are integrating hydrogen fuel cell technology into their lift truck fleets and benefiting from lower operational costs, reduced emissions and improved reliability.
Download Today!
From the October 2016 Issue
Brownells’ new Iowa distribution center has taken touches—and miles—out of the order fulfillment process and increased throughput with near 100% accuracy.
System Report: Brownells new DC is flexible and responsive
Pallet Usage Report: Pallets Remain Critical in the Modern-Day Warehouse
View More From this Issue
Subscribe to Our Email Newsletter
Sign up today to receive our FREE, weekly email newsletter!
Latest Webcast
Pallets: Supporting Product, Processes and the Enterprise
The smallest leak in performance or cost can bring a lean, nimble and speedy supply chain to a halt. During this 30-minute webcast we'll examine how Modern's readers use pallets to keep the wheels turning as they maneuver a road filled with sharp edges and potholes.
Register Today!
Modern Materials Handling’s 2017 Casebook Collection
The 2017 Casebook features more than 35 case studies that put the spotlight on successful innovation...
Brownells: Designing for Efficiency and Growth
Brownells’ new Iowa distribution center has taken touches—and miles—out of the order...

Industry celebrates National Manufacturing Day
Fourth annual Manufacturing Day is a grassroots effort by U.S. manufacturers to improve the public...
American Eagle Outfitters’ omni-channel journey
The fashion retailer has used warehouse execution software and automation to create a true...