Articulated arm robotic palletizer picks up 220 pounds at one time

In its new DC, Dunn-Edwards uses a specially designed robotic system to handle today’s palletizing needs and accommodate future company growth.
By Lorie King Rogers, Associate Editor
July 01, 2012 - MMH Editorial

Dunn-Edwards is a leading manufacturer and supplier of paints and supplies serving professionals and consumers throughout the southwest, and sells most of its paint through its own 109 store network.

In 2010, Dunn-Edwards consolidated all manufacturing and distribution operations into a new, fully automated facility in Phoenix, Ariz. An integral part of the automation portfolio is a high-performing robotic palletizing system that handles 5-gallon buckets of paint. In designing the system, the requirement was to palletize the buckets, 36 buckets to each pallet, at a rate up to 48 buckets per minute, building two pallets every 90 seconds.

While the equation seems daunting, throughput numbers are met using the new palletizing system that includes a single articulated arm robot (ABB, abb.com/robotics) and a vacuum gripper that can pick up four of the 55-pound buckets at a time.

Because the system is able to achieve such high speeds, Dunn-Edwards is able to serve two incoming conveyors and build two pallets at a time. The robot sits between the two conveyors and picks buckets from the left conveyor and puts them on a left pallet or from the right conveyor for placement on the right. And, if needed, the buckets from line A can be placed on pallet B, or from B to A.

While the vacuum gripper is strong enough to pick up the buckets, it’s sensitive enough not to remove the tint plugs that are attached to the top of each pail.
But the biggest consideration was the cycle time, says Clay Fenstermaker, director of engineering at Dunn-Edwards. “We first considered an overheard gantry robot system, but [our supplier] came up with a simulation that showed that the fixed-position robot could deliver the rate we needed.”



About the Author

image
Lorie King Rogers
Associate Editor

Lorie King Rogers, associate editor, joined Modern in 2009 after working as a freelance writer for the Casebook issue and show daily at tradeshows. A graduate of Emerson College, she has also worked as an editor on Stock Car Racing Magazine.


Subscribe to Modern Materials Handling magazine

Subscribe today. It's FREE!
Find out what the world's most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Recent Entries

Experienced executive joins provider of automated storage and retrieval systems.

This white paper will outline the use of automated, software-driven picking technologies such as horizontal carousels, vertical carousels and vertical lift modules for inventory picking. These automated picking technologies can slash fulfillment times, labor needs and warehouse footprint requirements, while vastly improving throughput and worker productivity. This supports same-day and next-day delivery objectives and boosts customer satisfaction. Download the complimentary white paper.

How to identify and reduce the six types of waste common to every battery room.

Most departments to double in size, electrical controls department to increase four-fold.

Revitalize American Manufacturing and Innovation Act would create more advanced manufacturing centers to compete globally and attract investors.

Comments

Post a comment
Commenting is not available in this channel entry.


© Copyright 2013 Peerless Media LLC, a division of EH Publishing, Inc • 111 Speen Street, Ste 200, Framingham, MA 01701 USA