Packaging Corner: Want to make your own plastic pallets? Now you can.

Plastic pallet making machines can be cost justifiable for certain companies.
By Sara Pearson Specter, Editor at Large
April 01, 2013 - MMH Editorial

About six years ago, Russ LaBelle, president of blow molding and injection molding machine maker Wilmington Machinery, noticed that 90% of sales inquiries for the injection machines were for making plastic pallets.

“Prior to that, we were building a ‘general purpose’ machine that could make plastic pallets, but it was extremely expensive,” recalls LaBelle. “So we engineered five different machine models—each designed to create different types of plastic pallets, from a one-way nestable to a heavy-duty, one-piece double deck—to reduce the entry costs.”

Of course, the equipment is by no means cheap. Depending on the style of pallet desired and the quantity required (Wilmington’s machines can crank out anywhere from 240,000 to 900,000 pallets per year), costs run from $1.5 to $5 million. But, for certain companies and particular areas of the world, the ability to produce plastic pallets in-house can be cost justifiable, LaBelle says.

“We currently have four machines under construction, and they’re all destined for overseas purchasers,” he says. “In the United States, wood is roughly $0.16 a pound, whereas plastic resin can be $0.90 a pound, so it’s more difficult to justify. But, in the Middle East, for example, plastic resin and electricity are far less expensive. Further, in many Asian countries—particularly China—the demand is very high for plastic pallets.”

Potential purchasers of Wilmington’s plastic pallet making machines include current wood pallet manufacturers who see an opportunity to expand their offerings in plastic, as well as start-up companies looking to tap the demands of the Asian and Middle East markets.
“There’s also a lot of interest from plastic recyclers,” adds LaBelle. Because the machines use structural foam injection molding to create the pallets, they don’t require virgin plastic.

“The machines can use 100% recycled polyolefin plastic—which includes polyethylene and polypropylene—in flake form. As long as the material is clean and dry, it doesn’t have to be repelletized first, which is not only a time and cost savings but also allows the material to retain more of its intrinsic strength properties,” he says.

Think you might be ready to make your own plastic pallets? Wilmington Machinery has published a free white paper, “Plastic Pallets Made Easy,” that explains both the process and the financial justification calculations to help you get started. It’s available on their
Web site.



About the Author

image
Sara Pearson Specter
Editor at Large

Sara Pearson Specter has written articles and supplements for Modern Materials Handling and Material Handling Product News as an Editor at Large since 2001. Specter has worked in the fields of graphic design, advertising, marketing, and public relations for nearly 20 years, with a special emphasis on helping business-to-business industrial and manufacturing companies. She owns her own marketing communications firm, Sara Specter, Marketing Mercenary LLC (http://www.saraspecter.com). Clients include companies in a diverse range of fields, including materials handing equipment, systems and packaging, professional and financial services, regional economic development and higher education. Specter graduated from Centre College in Danville, Ky. with a bachelor’s degree in French and history. She lives in Oregon’s Willamette Valley where she and her husband are in the process of establishing a vineyard and winery (http://www.BellsUpWinery.com).


Subscribe to Modern Materials Handling magazine

Subscribe today. It's FREE!
Find out what the world's most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Recent Entries

Parent company's Logistics & Automation Division began servicing North American customers in 1962, 12 years before Murata machinery was established.

Pack Expo and Pharma Expo to draw 2,400 exhibitors in more than 1.2 million net square feet of exhibit space.

Cloud-based manufacturing execution systems grant visibility into centralized or global manufacturing environments.

In-plant trailers represent a tried and true method of moving materials through plants safely and efficiently. While trailers look alike at first glance, there are some significant differences that greatly affect performance and cost. The wise purchaser will study the differences and select the system that makes the best sense for the specific application. This complimentary white paper addresses the most important design factors to consider when specifying in-plant trailers.

Very often companies debate needing a new WMS or just muddling through while constantly adding to the List. The List is that set of notes that operations people wish their WMS could do. Every operation has their unique items, things their business requires that their WMS system doesn't do, or does poorly. This white paper reviews how to extend a WMS to allow the List to become a thing of the past.

Comments

Post a comment
Commenting is not available in this channel entry.


© Copyright 2013 Peerless Media LLC, a division of EH Publishing, Inc • 111 Speen Street, Ste 200, Framingham, MA 01701 USA