Subscribe to our free, weekly email newsletter!


Casebook 2011: Automatic guided vehicles soak up waste and inefficiency

Beverage distributor cans old layout in favor of new equipment and software.
By Josh Bond, Associate Editor
November 10, 2010

Quaker Tropicana Gatorade (QTG), a subsidiary business of PepsiCo, was looking to boost productivity and operational efficiency in its Atlanta, Ga., facility. The facility had already automated the production and bottling process. With those improvements so successful, the company looked to make similar moves in finished product movement. A mixture of laser-guided, automatic guided vehicles (AGVs) and software yielded a targeted return on investment.  And now, the vehicles (JBT Corporation, 215-822-4600, http://www.jbtc-agv.com) are slated to roll out in other QTG facilities.

The AGV system includes 11 computer-controlled vehicles and the management software is fully integrated in the plant warehouse management system. The 5,000-pound capacity, counterbalanced AGVs are outfitted with single/double fork attachments that allow each vehicle to carry one or two adjacent pallets. The battery-powered units automatically swap batteries, and use front-, side- and rear-mounted lasers to detect obstacles.

The units pick up full pallets of finished goods from 10 stretch wrappers and deliver them to the appropriate destination: directly onto over-the-road trailers, onto bridge conveyors to an adjacent distribution center, or into temporary storage lanes. Web-based management software coordinates efficient vehicle movement and shares information with external I/O on the conveyors and other plant software. And because the system can be accessed remotely, supervisors can monitor system performance quickly and easily.

About the Author

image
Josh Bond
Associate Editor

Josh Bond is an associate editor to Modern. Josh was formerly Modern’s lift truck columnist and contributing editor, has a degree in Journalism from Keene State College and has studied business management at Franklin Pierce.


Subscribe to Modern Materials Handling magazine

Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Recent Entries

Association for Talent Development recognizes proven practices that have delivered measurable business results.

Straying from its typical seasonal trajectory, United States-bound waterborne shipments dipped from March to April, according to data recently issued by Panjiva, an online search engine with detailed information on global suppliers and manufacturers.

Agidens is the new company name of the former Egemin divisions that will continue together after the sale of the Handling Automation division to the KION Group in May.

A well-designed driver wellness program could make the job more attractive and help alleviate driver turnover.

The quest to boost worker productivity and improve customer fulfillment is driving materials handling professionals to increase strategic investments in advanced warehouse mobility solutions. Just where and why are these investments being made?



© Copyright 2015 Peerless Media LLC, a division of EH Publishing, Inc • 111 Speen Street, Ste 200, Framingham, MA 01701 USA