Subscribe to our free, weekly email newsletter!


Casebook 2011: Stretch-wrap prototype passes its first test at Buffalo Rock Co.

Soft drink bottler gambles on new stretch wrapping technology and wins uptime lottery.
By Josh Bond, Senior Editor
January 10, 2011

Family owned Buffalo Rock Co., an Alabama-based Pepsi bottler, has the flexibility to make quick decisions. When given the opportunity to try-out an alpha model of a new stretch-wrapping machine (Lantech, 800-866-0322, http://www.lantech.com) in 2008, the company took the offer. After the new machine eliminated line stoppages and operator intervention, easily handled damaged film rolls, and increased overall film yield, Buffalo Rock knew it had made the right choice.

The key development in the new machine was a patented system that prevented film breakages. Far from being a source of trouble, the machine was so predictable that operators would often ignore the machine until it was time to reload it with the scuffed or partial rolls of film that usually caused stoppages on other stretch wrapping machines.

“The most important issue with any stretch wrapper is consistent output,” says George Garrison, general manager of manufacturing at Buffalo Rock. “Any stoppage requires immediate response from the operators. That’s just been a non-issue with this particular machine, and a first in our plant.”

With the new stretch wrapper, the plant has cut film costs while gaining valuable data. The machine is rated at 60 to 80 pallets per hour, but is available with a high-speed option for 80 to 100 pallets per hour. As it wraps, the machine monitors capacity versus true utilization, stoppages for starvation, blockage or film break, loads wrapped per hour, shift, day, week and month, and loads wrapped per roll of film. The control also reports how many pallets can be wrapped with the film remaining on the roll, allowing operators to budget their time efficiently for reloading. The machine easily consumes the film down to the roll core without any usual end-of-roll tears.

About the Author

Josh Bond
Senior Editor

Josh Bond is Senior Editor for Modern, and was formerly Modern’s lift truck columnist and associate editor. He has a degree in Journalism from Keene State College and has studied business management at Franklin Pierce University.


Subscribe to Modern Materials Handling magazine

Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Recent Entries

Moret brings 30 years of experience in sales and business management roles across the company.

March shipments at 798,180 trailed February by 12 percent and were down 19 percent annually.

E-commerce and retail-ready applications to drive growth; folding carton demand to be sustained by food service, carryout and pharmaceutical markets.

UniCarriers University’s College of Technical Service program for 2016 to include updated certification program.

Solution to be introduced in the United States at the International Manufacturing Technology Show, September 12-17, 2016.



© Copyright 2016 Peerless Media LLC, a division of EH Publishing, Inc • 111 Speen Street, Ste 200, Framingham, MA 01701 USA