Lift Truck Tips: Do more with less; lift trucks and attachments

Lift truck attachments are helping operators and operations make up for lost capacity and helping avoid upgrades

By ·

Perhaps the greatest lesson the recession of 2009 taught survivors is how to do more with less. That lesson is well represented in the lift truck world by how companies use the latest lift trucks and attachments.

For example, a couple years ago the in-freezer picking operation at Aldi Foods’ Center Valley, Pa., distribution facility employed a few manual order pickers operating electric pallet trucks. Toyota Industrial Lift Truck Company (TILT), the grocery distributor’s lift truck dealer, saw what was going on and demonstrated to Aldi’s management that its entire freezer operation could be run using one electric lift truck and a layer picker attachment (Cascade Corp., 503-669-6300, http://www.cascorp.com)).

Doing more with more is over. Today, lift trucks are more finely tuned to their capacity rating. Don’t expect a 5,000 pound truck to do the work of a 7,000 pound truck. That said, attachments are being designed to help lift trucks make up for any lost capacity.

Brad Vandehey, product manager for Cascade, a leading attachment provider, told me that some of the newer rotators are designed to maximize the capacity of heart-of-the-line 5,000-pound lift trucks. The weight of the attachment can be reduced by hundreds of pounds because it can be mounted closer to the carriage and has a smaller gear mechanism while enhancing speed and visibility. A lighter attachment means improved lift truck capacity.

“This may in some circumstances prevent the user from having to upgrade to a larger more expensive Class III 6,000-pound truck,” Vandehey says.

Attachments are also coming with new hydraulics to minimize driver input into clamp force control. With clamps, one of the most challenging aspects is adjusting the appropriate force to a load. Now that’s becoming an automatic feature on clamp systems. Now they can sense the amount of hydraulic pressure in the hoist system, interpret this information, and set the clamp pressure without driver input.

Even the B 56 industrial truck standard is changing, to reflect improvements in attachment safety. B 56.1, section 7.25.7 states: “The manual operation or physical action of the control used to release a load bearing clamp shall require two distinct motions or operations by the operator before the clamp is opened and the load bearing force is released.”

As a result, attachment providers are offering products requiring two actions (a button push and handle movement) to prevent the driver from accidentally moving the clamp open handle and dropping the load when it is lifted.

Lift trucks and their attachments are great examples of the teamwork required to do more with less in these tough economic times.

Contact Tom Andel at .(JavaScript must be enabled to view this email address).


About the Author

Tom Andel
Tom Andel is a Contributing Editor to Logistics Management.

Subscribe to Modern Materials Handling Magazine!

Subscribe today. It's FREE!
Find out what the world’s most innovative companies are doing to improve productivity in their plants and distribution centers.
Start your FREE subscription today!

Article Topics

Cascade · Forklifts · Lift Truck Tips · Lift Trucks · · All Topics
Latest Whitepaper
The Overlooked Competitive Advantage: Connected Teams
57% of surveyed manufacturers believe they could reduce downtime by 10-30% by unifying their workgroup communications. What does a minute of downtime cost you?
Download Today!
From the January 2018 Modern Materials Handling Issue
PFS built one of the largest and most automated AS/RS freezers in the world in Washington state. Next up is a new design for automation. Automated Storage/ Automated Retrieval System, Cold Storage.
Lift Truck Series Part 1: Lift truck technology connects pickers to productivity
Breaking Through On Yard Visibility
View More From this Issue
Subscribe to Our Email Newsletter
Sign up today to receive our FREE, weekly email newsletter!
Latest Webcast
Emerging Technologies for Your Distribution Center
Come get an insider's view of the latest technologies for inside your Distribution Center. You'll learn which technologies are being piloted, which are having success and moving from concept to implementation and into production on the maturity scale, and what's coming on the horizon.
Register Today!
EDITORS' PICKS
Trinchero Family Estates: Pallet handling in the vineyard
The second-largest family-owned wine company in the world turns to automated pallet handling and...
System Report: Rocky Brands Sees the Light
Confronting an aging materials handling system and new channels of business with new customer...

Top 20 industrial lift truck suppliers, 2017
The top lift truck suppliers list is changing with industry acquisitions causing a dramatic...
Lodge Manufacturing: Distribution Cast in Iron
In a new facility, iPhones and a new WMS allowed cookware manufacturer Lodge to double its business...